Version 2.0 Created March 8, 2016

Preamble

  • This technical standard is an industry standard as defined in section 1 of O. Reg. 419/05.
  • With respect to facilities, this industry standard applies to every facility that is part of a class identified by NAICS code 3315 (Foundries). Facilities in this class include 33151 (Ferrous Metal Foundries), 331511 (Iron Foundries), 331514 (Steel Foundries), 33152 (Non-ferrous Metal Foundries), 331523 (Non-ferrous Die-casting Foundries) and 331529 (Non-ferrous Foundries (except Die-casting)) but do not include secondary lead smelters.
  • With respect to contaminants, this standard applies to contaminants listed in Appendix 2 - 1.
  • Each source of contaminant associated with NAICS code 3315 that discharges a contaminant mentioned in the above bullet has been considered in development of this industry standard. As such, a person that meets the criteria set out in subsection 42 (1) or subsection 44 (1) of O. Reg. 419/05 is, in general, exempt from Part II of the Regulation in respect of the facility and contaminant(s) for which it is registered. In other words, there is no need to model, in a facility’s Emission Summary and Dispersion Modelling report, discharges of a registered contaminant from any source of contaminant associated with NAICS code 3315. (For more information, please see the Introduction to the Technical Standards Publication.)
  • In accordance with subsection 38 (3) of O. Reg. 419/05, compliance with this industry standard, in accordance with subsection 42 (5) or subsection 44 (3), may reduce the regulatory burden applicable to facilities in this class.
  • This standard contains requirements that relate to a source of contaminant that is part of one or more of the following processes:
    • a metal melting process
    • a furnace tapping process
    • a molten metal pouring process
    • a casting cooling process
    • a process that involves trimming, grinding, cutting, finishing, or media blasting of castings
    • a sand reclamation process
    • a materials handling process – scrap, charge, sand, slag and molten metal handling processes and material storage are considered to be materials handling processes
    • a mold production process (hot box and warm box)
    • a core production process (shell core and cold box)
    • a casting process, including a cooling, breakout and shakeout process
    • a process that involves using a torch to cut metal
    • a liquid spray coating process
  • For this industry standard, with respect to lead and lead compounds and suspended particulate matter, the publication of this industry standard indicates that the following criteria of paragraph 3 of subsection 38 (1) of O. Reg. 419/05 are met:
    1. with respect to at least two facilities located in Ontario to which this standard applies, it is not economically feasible to comply with section 19 or 20 of O. Reg. 419/05, whichever is applicable,
    2. compliance, in accordance with subsection 42 (5) of O. Reg. 419/05, with this standard,
      1. is technically and economically feasible with respect to at least one facility located in Ontario to which this industry standard applies, and
      2. will permit efforts that would otherwise be made to comply with section 19 or 20 of O. Reg. 419/05 to be put to better use to protect the natural environment, having regard to clause (a), and
      3. including this industry standard in the “Technical Standards to Manage Air Pollution” is more efficient than having the Director consider separate requests under section 32 of O. Reg. 419/05 to set site-specific standards for the contaminant that would otherwise apply to facilities in the class.

Definitions

1. (1) For the purposes of this industry standard for foundry facilities,

“Act”
means the Environmental Protection Act;
“air pollution control device”
means a device that removes contaminants from a gaseous stream and includes electrostatic precipitators, wet scrubbers, lime scrubbers, baghouses, cyclones, adsorption systems, thermal oxidizers, catalytic oxidizers and afterburners;
“adsorption system”
means a technology where a pollutant is adsorbed on the surface (mostly the internal surface) of a granule, bead, or crystal of adsorbent material. Typically fixed beds of adsorbents such as activated carbon are used to remove VOCs;
“afterburner”
means a device in which combustible waste gases pass over or around a burner flame where oxidation of the waste gases is furthered;
“bag leak detection system”
means a system that detects leaks in a baghouse and includes systems that measure pressure drop, opacity or an electrical signal to detect leaks;
“baghouse”
means a device that uses fabric bags or cartridge filters to remove particulate from a gaseous stream prior to its discharge into the air;
“block average”
means an average of the values measured during a discrete block of time that does not consider measurements before or after that time period. For example, a 30-minute block average calculated from 4:31 p.m. to 5:00 p.m. would not consider any values from 4:01 p.m. to 4:30 p.m.;
“building differential pressure”
means the difference between the pressure measured inside a facility building and the pressure measured outside of the facility building;
CAS No.
has the same meaning as in subsection 1 (1) of O. Reg. 419/05;
“catalytic oxidizer”
means a technology that passes a gas over a support material coated with a catalyst that promotes oxidation of organic material in the gas;
“coke-fired cupola furnace”
means a coke-fired continuous type furnace, generally used as a melt furnace;
“cold box”
means a technology that uses cold setting resins that include the addition of a gaseous catalyst such as sulphur dioxide;
“cold setting resins”
means resins that cure at ambient temperatures and include resins that may require the addition of a catalyst to cure at ambient temperatures;
“cupola afterburner”
means an afterburner that treats combustion gases from a cupola furnace;
“District Manager”
means the District Manager of the appropriate local district office of the Ministry, where the foundry facility is geographically located;
“existing foundry facility”
means a foundry facility,
  1. the construction of which was completed or began on or before February 1, 2010, or
  2. for which an application was made on or before February 1, 2010 for a certificate of approval in respect of the facility;
“foundry facility”
means a facility at which molten metal is poured into a mold or die to form a casting and that is part of a class identified by NAICS code 3315, and includes a ferrous metal foundry facility,  iron foundry facility, steel foundry facility, non-ferrous metal foundry facility, non-ferrous die-casting foundry facility, and non-ferrous foundry facilities (except die- casting) and does not include secondary lead smelters;
“general exhaust ventilation”
means an opening in a building designed to exhaust directly from the building into the air. For the purpose of this industry standard, general exhaust ventilation excludes a washroom fan;
“highest-ranking individual”
means the most senior individual at a foundry facility who has management responsibilities relating to the facility;
"HVLP spray equipment"
means high volume low pressure spray equipment that,
  1. bears a permanent label identifying the piece of equipment as HVLP spray equipment or is otherwise identifiable as HVLP spray equipment,
  2. is used to apply coating at a high volume and under low pressure, and
  3. is designed and operated with an atomizing air pressure between 0.1 and 10 pounds per square inch, as measured at the centre of the air cap and the centre of the air cap horns;
“industry standard”
has the same meaning as in subsection 1 (1) of O. Reg. 419/05;
“local exhaust ventilation system”
means a system used to capture a contaminant at or near the point where the contaminant is generated and may be composed of one or more of the following pieces of equipment: a hood, blast gate, ductwork, damper and fan;
“major modification”
means any modification made to a foundry facility that involves adding or replacing a source of contaminant that is part of one or more of the following processes:
  1. A metal melting process.
  2. A furnace tapping process.
  3. A molten metal pouring process.
  4. A casting cooling process.
  5. A process that involves trimming, grinding, cutting, finishing, or media blasting of castings.
  6. A sand reclamation process.
  7. A breakout or shakeout process;
“make-up air unit”
means equipment used to supply air into a building or an area of a building in a controlled manner;
"Minister"
means the Minister of the Environment and Climate Change or such other member of the Executive Council as may be assigned the administration of this Act under the Executive Council Act;
"Ministry"
means the ministry of the Minister;
NAICS
has the same meaning as in subsection 1 (1) of O. Reg. 419/05;
“naphthalene depleted solvent resin”
means a resin where the maximum naphthalene (CAS#91-20-3) concentration within the solvent fraction is less than 3%;
“new foundry facility”
means a foundry facility, the construction of which began after February 1, 2010 and no application was made on or before that day for a certificate of approval in respect of the facility;
“non-ferrous metal foundry facility that uses lead”
means a foundry facility that uses non-ferrous metal to form castings and is part of a class identified by NAICS code 33152, and uses raw materials containing greater than 0.2% by weight of lead and lead compounds;
O. Reg. 419/05
means Ontario Regulation 419/05 (Air Pollution – Local Air Quality) made under the Act;
“priority metal”
means a contaminant listed in Appendix 2-2;
“raw material”
means an ingredient that is used in the production of castings and includes incoming scrap;
“record”
includes a written procedure, a measurement result, a written notification, a table, a report, a document, information provided to the highest-ranking individual for review, a written practice, anything required by this industry standard to be recorded and an update to any of the preceding;
“registered contaminant”
means a contaminant that may be discharged into the air from a foundry facility if a person is registered in respect of this industry standard, the facility and the contaminant;
“registered person”
means a person that is registered on the Ministry’s Technical Standards Registry – Air Pollution in respect of this industry standard, a foundry facility and one or more contaminants listed in Appendix 2-1;
“registration”
means registration on the Ministry’s Technical Standards Registry – Air Pollution in respect of this industry standard;
SPM
means suspended particulate matter that has a diameter of less than 44 microns and includes the contaminants that are listed in Appendix 2-3;
“spray booth”
means a structure used for coating operations by spray application and incorporating the capability of entrapping and capturing coating overspray;
“static pressure”
means pressure exerted by a gas. For example when a gas is flowing, static pressure is measured perpendicular to the direction of flow and when a gas is at rest, static pressure is the pressure exerted in all directions by the gas;
“sulphur dioxide”
means the contaminant that has a CAS No. of 7446-09-5; “technical standard” has the same meaning as in subsection 1 (1) of O. Reg. 419/05;
“thermal oxidizer”
means a technology where combustible waste gases pass over or around a burner flame into a residence chamber where oxidation of the waste gases is completed;
VOCs
means volatile organic compounds and includes the contaminants that are listed in Appendix 2-4;
“ventilation coordinator”
means an individual, appointed in writing by a registered person, who has a level of authority adequate to be responsible for the design, installation, modification, operation and maintenance requirements related to optimizing the capture of contaminants by the ventilation systems at a foundry facility;
“wet scrubber”
means a device that uses a scrubbing liquid to remove contaminants from a gaseous stream prior to its discharge into the air.

(2) In this industry standard, a reference to the Director means,

  1. the Director appointed under section 5 of the Act in respect of the section of this industry standard in which the reference appears; or
  2. if no Director described in clause (a) has been appointed in respect of a section of this industry standard, any Director appointed under section 5 of the Act in respect of section 27.1 or paragraph 3 of subsection 11 (1) of O. Reg. 419/05.

Application

2. (1) This industry standard applies, in accordance with subsections (2) and (4), to a person who is registered on the Ministry’s Technical Standards Registry – Air Pollution in respect of,

  1. this industry standard;
  2. a foundry facility; and
  3. one or more of the contaminants listed in Appendix 2-1.

(2) If the person mentioned in subsection (1) is registered with respect to a facility type set out in Column 1 of Table 2-2 and one or more of the contaminants listed in an Appendix set out opposite the facility in Column 2 of Table 2-2, the sections set out opposite the Appendix in Column 3 of Table 2-2 apply in respect of the person.

(3) For greater clarity,

  1. the contaminants listed in Appendix 2-2 to 2-8 are also listed in Appendix 2-1;
  2. the contaminants listed in Appendix 2-2 are also listed in Appendix 2-3;
  3. the contaminants listed in Appendix 2-8 are also listed in Appendix 2-2 and 2-3; and
  4. the contaminants listed in Appendix 6 are also listed in Appendix 2-4.

(4) Subject to section 2.1, a person mentioned in subsection (1) is required to comply with the sections of this industry standard that apply to the person in accordance with subsection (2) on or before the date the person registers on the Ministry’s Technical Standards Registry – Air Pollution unless a different date is specified in this industry standard.

Table 2-2: Application
ItemColumn 1
Facility Type
Column 2
Appendix
Column 3
Applicable Sections
1.Foundry facilityAppendix 2-11, 2, 2.1, 5.1, 5.2, 5.3, 5.4, 6.1, 9.1, 10, 11except for 11 (5) and 11 (9), 11.1, 11.2, 11.4 to 11.8, 16 to 19
2.Foundry facilityAppendix 2-23
3.Foundry facilityAppendix 2-34, 4.1, 5, 5.5, 8, 10.3, 10.7, 10.8, 10.9
4.Foundry facilityAppendix 2-410.2, 10.4, 10.5, 10.6, 11 (5) (b), 11.3, 12
5.Foundry facilityAppendix 2-510.1, 11 (5) (b), 11.3
6.Foundry facilityAppendix 2-613
7.Foundry facilityAppendix 2-711 (5) (b), 11.3, 14, 15
8.Non-Ferrous Metal Foundry Facility That Uses LeadAppendix 2-86, 7, 9, 11 (5) (a) and 11 (9), 11.3

Transition

2.1 (1) For the purposes of this section,

“transition period”
means the period that is after March 8, 2016 and before March 8, 2017.

(2) Subject to subsections (3) and (5), subsection 2 (4) does not apply during the transition period.

(3) Subsection (2) does not apply in respect of a registered contaminant listed in an Appendix set out in Column 2 of Table 2-2.1 and a section set out in Column 1 of Table 2-2.1 if, prior to March 8, 2016, a person is registered for the contaminant.

(4) Subsection 2 (4) does not apply to a person mentioned in subsection (3) during the transition period if the person complies with the section set out in Column 3 of Table 2-2.1 opposite the section mentioned in subsection (3), set out in Column 1 of Table 2-2.1.

(5) Subsection (2) does not apply with respect to this section and section 2.

Table 2 – 2.1: Transition
ItemColumn 1
Section in industry standard published [March 2016]
Column 2
Appendix
Column 3
Section in industry standard published in December 2009
1.3Appendix 2-23
2.4Appendix 2-34
3.5, 5.1 to 5.3Appendix 2-35
4.5.4Appendix 2-3, 2-4 or 2-717 (3) to 17 (5)
5.6Appendix 2-86
6.7Appendix 2-87
7.8Appendix 2-38
8.9Appendix 2-89
9.10Appendix 2-110
10.11 to 11.4Appendix 2-111 and 18 (3)
11.11.5 to 11.8Appendix 2-111
12.12Appendix 2-412
13.13Appendix 2-613
14.14Appendix 2-714
15.15Appendix 2-715
16.16Appendix 2-116
17.17 to 17.4Appendix 2-117 (1) and (2)
18.18Appendix 2-118
19.19Appendix 2-119

Reduction of priority metals

3. (1) If a registered contaminant listed in Appendix 2-2 may be discharged into the air from a foundry facility, the registered person shall ensure that a written procedure is developed and implemented to reduce, where feasible, the weight percent of each registered contaminant listed in Appendix 2-2 in raw materials and products.

(2) Where appropriate, the procedure mentioned in subsection (1) shall include a requirement to offer customers products that contain less of a registered contaminant listed in Appendix 2-2 than other commercially available similar products.

Operational practices – minimization of SPM from roadways and indoor and outdoor material handling processes

4. (1) A registered person shall ensure that a written procedure is developed and implemented in accordance with good engineering practices to minimize the discharge of registered contaminants listed in Appendix 2-3 from each roadway at the foundry facility and each source of contaminant that is part of one or more of the following processes:

  1. An incoming scrap handling process.
  2. A charge handling process.
  3. A sand handling process.
  4. A slag handling process.
  5. Other materials handling processes such as material storage and molten metal handling.

(2) The procedure mentioned in subsection (1) shall, where appropriate, include,

  1. methods to minimize the discharge of fugitive dust from roadways, including methods to ensure,
    1. vehicles travel at low speeds on roads at the foundry facility,
    2. signs that clearly display the low speed limits mentioned in subclause (i) are posted,
    3. frequently used unpaved roads are graded with large aggregate or gravel,
    4. paved roads are cleaned on a regular basis, and
    5. water or other dust suppressant is used on unpaved roads at the foundry facility on a regular basis;
  2. methods to minimize the discharge of fugitive dust from outdoor storage piles, including methods to ensure,
    1. barriers are placed around outdoor storage piles,
    2. covers are placed on top of outdoor storage piles,
    3. fine materials are removed from materials prior to storing outdoor, and
    4. water or other dust supressant is used on outdoor storage piles as necessary to maintain adequate moisture;
  3. methods to minimize the discharge of fumes during molten metal handling, including during the transfer of molten metal from one vessel to another, including methods to ensure that,
    1. fumes are minimized by ensuring that molten metal is poured at the lowest feasible temperature,
    2. ladle covers are used when holding ladles of molten metal and when moving ladles of molten metal to a pouring area, and
    3. molten metal is poured carefully; and
  4. general good housekeeping practices.

Operational practices – minimization of SPM from foundry processes that operate outdoors

4.1 (1) Subject to subsection (4), a registered person shall ensure that written procedures are developed and implemented, in accordance with good engineering practices, to minimize the discharge of a registered contaminant listed in Appendix 2-3 from a source of contaminant that is part of one or more of the following processes, during any period when the source of contaminant is operated outside of an enclosed structure:

  1. A molten metal pouring process.
  2. A casting cooling process in which the casting is confined within a mold.
  3. A breakout process.
  4. A process that involves trimming, grinding, cutting, finishing, or media blasting of castings.

(2) The procedures mentioned in subsection (1) shall,

  1. identify each process mentioned in subsection (1) carried out at the foundry facility in which a source of contaminant may be operated outside of an enclosed structure;
  2. describe steps to be taken to ensure that each source of contaminant mentioned in clause (a) is operated inside an enclosed structure if feasible;
  3. include methods to minimize discharges associated with molten metal pouring, including, where appropriate, methods to ensure that molten metal is poured carefully;
  4. include methods to minimize discharges associated with cooling, including, where appropriate, methods to ensure that where a cooling canopy is unavailable, a casting that is cooling in a mold is left undisturbed until cool, to minimize fugitive emissions; and
  5. describe steps to be taken after a source of contaminant has been operated outside of an enclosed structure to ensure that the operational area is returned to a state of cleanliness.

(3) If a source of contaminant mentioned in subsection (1) is located outside of an enclosed structure, the registered person shall ensure that the following information is recorded:

  1. An identification of the source of contaminant that was operated outside of an enclosed structure.
  2. The date, time and duration that the source of contaminant was operated outside of an enclosed structure.
  3. The reason that the source of contaminant was operated outside of an enclosed structure during the period of time mentioned in paragraph 2.
  4. A description of any steps taken to prevent or minimize the discharge of a registered contaminant listed in Appendix 2-3 into the air during the period of time mentioned in paragraph 2.

(4) The requirement in subsection (1) to develop and implement written procedures does not apply with respect to a source of contaminant that is operated inside a structure comprised of three walls and a roof.

Reducing fugitive emissions

5. (1) A registered person shall ensure that a written procedure is developed and implemented to ensure that fugitive emissions of a registered contaminant listed in Appendix 2-3 are reduced from the following processes:

  1. A metal melting process.
  2. A furnace tapping process.
  3. A molten metal pouring process.
  4. A casting cooling process.
  5. A breakout or shakeout process.
  6. A process that involves trimming, grinding, cutting, finishing, or media blasting of castings.

(2) A procedure mentioned in subsection (1) relating to a process set out in paragraph 1 of that subsection shall include, where appropriate, practices to ensure that molten metal in furnaces is covered with ceramic blankets or protective atmosphere.

(3) A procedure mentioned in subsection (1) relating to a process set out in paragraph 3 of that subsection shall include, where appropriate, practices to ensure empty ladles are covered or stored upside down.

(4) For greater clarity, subsection (1) applies to a person registered in respect of lead and lead compounds.

Ventilation program

5.1 (1) A registered person shall appoint a ventilation coordinator and ensure that the ventilation coordinator develops and implements a ventilation program in accordance with this section.

(2) For the purpose of the ventilation program, one of the following actions shall be taken:

  1. A table is prepared in accordance with section 5.2.
  2. Measurements are taken in accordance with section 5.3.

(3) The following information shall be recorded as part of the ventilation program:

  1. A description of each ventilation system at the foundry facility.
  2. For each ventilation system described for the purposes of paragraph 1, the specifications of each fan in the system, including the volumetric flow rate of the fan.
  3. A process flow diagram of each ventilation system described for the purposes of paragraph 1 drawn to scale that includes the following information:
    1. Each piece of equipment from which emissions may be captured by the ventilation system.
    2. Each air pollution control device associated with a piece of equipment mentioned in subparagraph i.
    3. Key information about the ventilation system, including volumetric flow rates.
  4. A drawing of each ventilation system described for the purposes of paragraph 1 that reflects as-built condition. The drawing shall be based on the specifications of the system that was installed, not the design specifications.
  5. One of the following:
    1. A table prepared in accordance with section 5.2.
    2. Each block average recorded in accordance with section 5.3.
  6. For each 30-minute block average mentioned in subparagraph 5 ii that is positive and for which an operational adjustment is required by subsection 7 (3),
    1. the date and time that the 30-minute block average of building differential pressure was positive,
    2. the measured values of the building differential pressure, expressed in 30- minute block averages, taken during the time that the area was positively pressured,
    3. an explanation of the suspected cause of the positive pressure,
    4. a description of the operational adjustments required to be made under subsection 7 (3) and the date each operational adjustment was completed, and
    5. the position title of personnel who assigned a person to make an operational adjustment mentioned in subsection 7 (3).

(4) A ventilation system mentioned in subsection (3) includes general exhaust ventilation, a local exhaust ventilation system and an make-up air unit but does not include a ventilation system contained wholly within an area that is isolated from foundry processes.

Volumetric flow rates in and out of the building areas

5.2 The table mentioned in paragraph 1 of subsection 5.1 (2) shall set out, for each area of the foundry facility in which a foundry process is enclosed, the following information in the manner illustrated by Table 2-5.2:

  1. Each make-up air unit in the area shall be listed in Column 1 of the table.
  2. Opposite each make-up air unit mentioned in paragraph 1, the volumetric flow rate of the unit shall be set out in Column 2 of the table.
  3. Each local exhaust ventilation system and each general exhaust ventilation in the area shall be listed in Column 3 of the table.
  4. Opposite each ventilation system mentioned in paragraph 3, the flow rate of the ventilation system shall be set out in Column 4 of the table.
  5. The sum of the flow rates listed in Column 2 of the table shall be set out in the last row of Column 2.
  6. The sum of the flow rates listed in Column 4 of the table shall be set out in the last row of Column 4.
  7. The table shall contain an indication of whether the sum mentioned in paragraph 5 is greter than the sum mentioned in paragraph 6.

Table 2 - 5.2: Volumetric Flow rates in and out of the building areas

Building differential pressure

5.3 (1) The measurements required to be taken by paragraph 2 of subsection 5.1 (2) shall be taken by continuously measuring the building differential pressure for each area that contains a pouring operation or a melt furnace and recording the building differential pressure in 30-minute block averages.

(2) Each measurement required by subsection (1) shall be taken by at least two monitors that, in the opinion of the Director, accurately measure the building differential pressure.

(3) For greater clarity, at least one monitor required by subsection (2) shall be located inside the building and at least one monitor shall be located outside of the building.

(4) In determining whether the monitors mentioned in subsection (2) accurately measure building differential pressure, the Director shall consider the following information:

  1. The number of monitors used to take the measurements.
  2. The location of each monitor.
  3. The frequency of measurement.
  4. The wind rose or predominant wind direction.
  5. The configuration of the building.
  6. The roof heights of the building.

(5) The location of each monitor required by subsection (2) shall be depicted in a diagram, drawn to scale, of the foundry facility.

(6) If a change is proposed that would alter the information contained in the diagram required by subsection (5), the diagram shall be updated with the proposed change and submitted to the Director no later than 60 days before the proposed change occurs.

Change management - proposed changes to ventilation

5.4 (1) Subject to subsection (5), prior to implementing any change to a ventilation system at a foundry facility, a registered person shall ensure that the following information is recorded:

  1. A description of the proposed change to the ventilation system.
  2. An evaluation of the possible impacts of the proposed change to the ventilation system on the ability of the ventilation system to capture contaminants under anticipated operating scenarios.
  3. An evaluation of the impact of the proposed change to the ventilation system on the balance of volumetric flow rates entering and exiting the enclosed area in which the ventilation system is located. The evaluation may be based on information such as an analysis of volumetric flow rates or an analysis of building differential pressures.

(2) If an evaluation performed under paragraph 2 or 3 of subsection (1) indicates that the capture of the ventilation system would be reduced, a registered person shall not implement or cause or permit the implementation of the proposed change to the ventilation system without a written record indicating that the highest-ranking individual at the foundry facility has reviewed the proposal and has confirmed that the proposed change meets the requirements set out in subsection 17.2 (2).

(3) No later than three months after a change mentioned in subsection (1) is implemented, the registered person shall ensure that the information required by subsection 5.1 (3) is updated and a record is made of the date on which the change was implemented.

(4) A ventilation system mentioned in subsection (1) includes general exhaust ventilation, a local exhaust ventilation system and a make-up air unit but does not include a ventilation system contained wholly within an area that is isolated from foundry processes.

(5) Subsection (1) does not apply if the following criteria are met:

  1. The ventilation system is associated only with natural gas or propane combustion.
  2. The proposed change to the ventilation system will result in a change to the volumetric flow rate entering or exiting the enclosed area of the foundry facility in which the ventilation system is located that is less than the absolute value determined according to the following equation:

    0.05 × (A − B)

    where,

    A
    is the sum determined under paragraph 5 of section 5.2;
    B
    is the sum determined under paragraph 6 of section 5.2.

Multi-tenant buildings – SPM

5.5 (1) For the purposes of this section,

“community use”
means use of part of a building for any of the following uses:
  1. Indoor recreational activities.
  2. An indoor gathering of people for civic, religious or social purposes;
“non-foundry facility tenant”
means a tenant that,
  1. is an occupant in a building that contains a foundry facility; and
  2. does not,
    1. provide raw materials, products or services to the foundry facility, or
    2. use raw materials, products or services from the foundry facility.

(2) Subject to subsections (3) and (4), if a foundry facility is located in a building that may have one or more non-foundry facility tenants, the registered person shall,

  1. at least one time in every six-month period, ensure that each filter of every make-up air unit in the building that supplies air to a non-foundry facility tenant is replaced; and
  2. at least one time in every 12-month period, ensure that the following ducts in the building are cleaned:
    1. Ducts that supply air to a non-foundry facility tenant that is a place listed in subsection 30 (8) of O. Reg. 419/05.
    2. Ducts that supply air to a non-foundry facility tenant that is a place used for a community use.

(3) Clause (2) (a) does not apply with respect to a make-up air filter that is designed to be cleaned if, at least one time in the preceding six-month period, the registered person ensures that the filter is cleaned.

(4) Subsection (2) does not apply to a make-up air unit or ducts if the registered person does not have access to the make-up air unit or ducts and the registered person,

  1. requests, in writing, access to the make-up air unit or ducts;
  2. receives either,
    1. no response to the request mentioned in clause (a), or
    2. a denial to the request mentioned in clause (a);
  3. makes a written record of the date of the request, the date of the response, if any, and an indication of the response to the request, if any; and
  4. provides the person responsible for the make-up air unit with a replacement filter for the make-up air unit.

(5) The registered person mentioned in subsection (2) shall ensure that the following information is recorded:

  1. For each filter required to be replaced or cleaned under this section, the identification of the make-up air unit for which the filter was replaced or cleaned.
  2. The date that each filter mentioned in paragraph 1 was replaced or cleaned, as applicable.

Ventilation assessment – optimizing capture of lead

6. (1) The ventilation coordinator shall ensure that a report entitled “Ventilation Assessment Report” is prepared in accordance with this section and submitted to the Director of the Standards Development Branch of the Ministry.

(2) The report required by subsection (1) shall contain the following information with respect to each ventilation system at the foundry facility:

  1. The measured duct velocity of the ventilation system.
  2. The measured static pressure of the ventilation system, including, where feasible, the static pressure of each branch of each local exhaust ventilation system that may capture or convey lead and lead compounds.
  3. The volumetric flow rate of the ventilation system. The report shall also include the methods used to determine the volumetric flow rate, including any calculations.

(3) Based on the information required by subsection (2), the report required by subsection (1) shall contain the following information:

  1. A comparison of total make-up air flow rates to the total combined flow rates of general exhaust and the local exhaust ventilation systems.
  2. A comparison, where feasible, of the measured static pressure within production areas of the building to the measured ambient static pressure outside of the building.

(4) If a ventilation system may capture emissions of lead and lead compounds from a furnace operation, a molten metal pouring operation or a casting cooling process, the report required by subsection (1) shall, in addition to the information required by subsections (2) and (3), include the following information:

  1. The face velocity of each hood in the ventilation system.
  2. The results of a visual evaluation of fugitive fume capture by the ventilation system.
  3. If the ventilation system is associated with a furnace operation, the results of a visual evaluation of fugitive fume capture by the ventilation system during melting, charging and tapping.
  4. The exit velocity for each exhaust stack, if any, in the ventilation system.
  5. A depiction that shows the orientation and the configuration of each exhaust stack in the ventilation system.

(5) Based on the information required by subsections (2) to (4), the report required by subsection (1) shall contain an indication of,

  1. whether the ventilation systems at the foundry facility as a whole adequately captures fumes of lead and lead compounds; and
  2. whether any part of a ventilation system is inadequate to capture fumes of lead and lead compounds.

(6) If a report required by subsections (1) or (9) indicates that fumes of lead and lead compounds are not being adequately captured, the registered person shall ensure that,

  1. a written plan is prepared and implemented that sets out actions to be taken to ensure that fugitive fumes of lead and lead compounds are adequately captured by ventilation systems and the dates by which each action shall be taken; and
  2. a written record is made of the date that each action mentioned in clause (a) is implemented.

(7) The Director mentioned in subsection (1) may deem a report submitted before July 1, 2016 to be the report required by subsection (1) if, in the opinion of the Director, the information contained in the report substantially meets the information requirements set out in subsections (2) to (5).

(8) A ventilation system mentioned in this section includes general exhaust ventilation, a local exhaust ventilation system and a make-up air unit but does not include a ventilation system contained wholly within an area that is isolated from foundry processes.

(9) The Director mentioned in subsection (1) may give a registered person written notice requiring the registered person to prepare an updated version of the report mentioned in subsection (1) in accordance with the notice and to submit the updated report to the Director if the Director is of the opinion that,

  1. a ventilation system, or part thereof, is not adequately capturing fumes of lead and lead compounds; or
  2. the report was not prepared in accordance with this section.

(10) Before the Director gives a person a notice under subsection (9), the Director shall give the person a draft of the notice and an opportunity to make written submissions to the Director during the period that ends 30 days after the draft is given.

Notice – ventilation assessment report – optimizing capture

6.1 (1) The Director may give a registered person written notice requiring that a Ventilation Assessment Report is prepared in accordance with the notice if,

  1. the Ministry is aware of two or more complaints related to a matter addressed in this industry standard having been made in respect of the foundry facility in the previous 12 month period;
  2. an area of the building that contains melting or pouring areas is not likely operating at negative pressure; or
  3. a static pressure measurement in respect of a local exhaust ventilation system is outside the range set out in Column 7 in the Operating Parameter Summary Table required by section 11.

(2) A notice given under subsection (1) shall specify each area at the foundry facility that is subject to the notice.

(3) The report required by subsection (1) shall contain the following information with respect to each registered contaminant, ventilation system and area at the foundry facility that is specified in the notice:

  1. The measured duct velocity of the ventilation system.
  2. The measured static pressure of the ventilation system, including, where feasible, the static pressure of each branch of each local exhaust ventilation system that may capture and convey a registered contaminant.
  3. The volumetric flow rate of the ventilation system. The report shall also include the methods used to determine the volumetric flow rate, including any calculations.

(4) Based on the information required by subsection (3), the report required by subsection (1) shall contain the following information:

  1. A comparison of total make-up air flow rates to the total combined flow rates of general exhaust ventilation and the local exhaust ventilation systems.
  2. A comparison, where feasible, of the measured static pressure within areas of the foundry facility specified in the notice that contain foundry processes to the measured ambient static pressure outside of the building.

(5) If a ventilation system in an area of the foundry facility specified in the notice may capture discharges of a registered contaminant in a non-negligible amount from a process set out in subsection (6), the report required by subsection (1) shall, in addition to the information required by subsections (3) and (4), include the following information:

  1. The face velocity of each hood in the ventilation system.
  2. The results of a visual evaluation of fugitive emissions from those processes.
  3. If the ventilation system is associated with a furnace operation, the results of a visual evaluation of fugitive fume capture by the ventilation system during melting, charging and tapping.
  4. The exit velocity for each exhaust stack in the ventilation system, if any.
  5. A depiction that shows the orientation and the configuration of each exhaust stack in the ventilation system.

(6) A process mentioned in subsection (5) includes the following processes:

  1. A metal melting process.
  2. A furnace tapping process.
  3. A molten metal pouring process.
  4. A casting cooling process.

(7) Based on the information mentioned in subsections (3) to (5), the report required by subsection (1) shall contain an indication of,

  1. whether the ventilation systems in each area specified in the notice adequately capture fugitive emissions of one or more registered contaminants; and
  2. whether any part of a ventilation system in an area specified in the notice is inadequate to capture fugitive emissions of one or more registered contaminants.

(8) If, in accordance with subsection (7), the report indicates that fugitive emissions of the registered contaminants are not being adequately captured, the registered person shall ensure that,

  1. a written plan is prepared and implemented that sets out actions to be taken to ensure that fugitive emissions of registered contaminants are adequately captured by ventilation systems and the dates by which each action shall be taken; and
  2. a written record is made of the date that each action mentioned in clause (a) is implemented.

(9) A ventilation system mentioned in this section includes general exhaust ventilation, local exhaust ventilation system and a make-up air unit but does not include a ventilation system contained wholly within an area that is isolated from the foundry processes.

(10) The registered person mentioned in subsection (1) shall ensure that the report required by subsection (1) is submitted to the Director and to the Manager of the Standards Development Branch of the Ministry no later than the date specified in the notice.

(11) Before the Director gives a person a notice under subsection (1), the Director shall give the person a draft of the notice and an opportunity to make written submissions to the Director during the period that ends 30 days after the draft is given.

Ventilation and pollution control – optimizing capture of lead

7. (1) If, for the purposes of subsection 5.1 (2), a table mentioned in paragraph 1 of subsection 5.1 (2) is prepared in respect of a non-ferrous metal foundry facility that uses lead, the registered person shall maintain each of the following areas at a negative pressure:

  1. An area that contains a melt furnace that may be used to melt an alloy containing greater than 0.2% by weight of lead and lead compounds.
  2. An area that contains a pouring operation that may be used to pour an alloy containing greater than 0.2% by weight of lead and lead compounds.

(2) If, for the purposes of subsection 5.1 (2), measurements mentioned in paragraph 2 of subsection 5.1 (2) are taken in respect of a non-ferrous metal foundry facility that uses lead, the registered person shall ensure that no more than one 30-minute block average of building differential pressure in the following areas is positive in a calendar day:

  1. An area that contains a melt furnace that may be used to melt an alloy containing greater than 0.2% by weight of lead and lead compounds.
  2. An area that contains a pouring operation that may be used to pour an alloy containing greater than 0.2% by weight of lead and lead compounds.

(3) If a measurement taken for the purpose of paragraph 2 of subsection 5.1 (2) in an area mentioned in subsection (2) is positive, the registered person shall ensure that one or more operational adjustments are made as soon as practicable to return the area to negative pressure.

(4) A registered person shall ensure that, as soon as practicable, a provincial officer is notified in writing if an update of a table mentioned in paragraph 1 of subsection 5.1 (2) demonstrates that, for an area mentioned in subsection (1), the value in Column 2 of the table is greater than the value in Column 4.

(5) No later than 30 days after notification is required to be given under subsection (4), the registered person shall ensure that the following information is submitted, in writing, to the District Manager:

  1. The date that the table was updated.
  2. A copy of the updated table.
  3. An identification of each melt furnace and pouring operation that relates to an area mentioned in subsection (1).

(6) A registered person shall ensure that, as soon as practicable, a provincial officer is notified in writing of a contravention of subsection (2).

(7) If a person contravenes subsection (2) more than once in a calendar day, the person may, instead of complying with subsection (6), notify a provincial officer in writing as soon as practicable after the end of the calendar day of the number of contraventions that occurred during the day.

(8) No later than 30 days after notification is required to be given under subsection (6) or (7), the registered person shall ensure that the following information is submitted, in writing, to the District Manager:

  1. The date of the contravention.
  2. The number of contraventions that occurred on the date mentioned in paragraph 1 and the time each contravention occurred.
  3. For each contravention mentioned in paragraph 2, the measured values of the building differential pressure.
  4. An identification of each monitor that indicated the positive building differential pressure.
  5. An identification of each piece of equipment located near each monitor mentioned in paragraph 4.

(9) A registered person shall not operate or cause or permit the operation of a source of contaminant set out in subsection (10) unless the discharges from the source of contaminant are captured by a local exhaust ventilation system that is,

  1. designed, installed and operated in accordance with good engineering practices; and
  2. connected to,
    1. a baghouse that has,

      1. a bag leak detection system that operates continuously when the baghouse is operating,
      2. audio and visual alarm equipment, and
      3. mechanized cleaning of bags or cartridges, or
    2. a wet scrubber that has a flow monitor and audio and visual alarm equipment.

(10) A source of contaminant mentioned in subsection (9) includes each source of contaminant that is part of one or more of the following processes:

  1. A metal melting process that uses lead and lead compounds.
  2. A furnace tapping process that uses lead and lead compounds.
  3. A molten metal pouring process that uses lead and lead compounds.
  4. A casting cooling process that uses lead and lead compounds.

(11) The registered person mentioned in subsection (9) shall ensure that each alarm required by that subsection is located where employees can clearly hear and see the alarm.

Ventilation and pollution control – optimizing capture of SPM – new or modified facilities

8. (1) On and after July 1, 2016, a registered person shall ensure that the ventilation coordinator complies with the requirements set out in this section.

(2) Subject to subsection (3), no later than three months after a piece of ventilation equipment is installed at a new foundry facility or at a foundry facility that has undergone a major modification after the later of July 1, 2016 and the date the foundry facility was first registered to this industry standard, the following actions shall be taken:

  1. Perform ventilation balancing on each local exhaust ventilation system associated with the piece of ventilation equipment.
  2. Determine whether the ventilation balancing required by paragraph 1 demonstrates that the local exhaust ventilation system is adequate to capture and convey each registered contaminant associated with the ventilation system.
  3. Perform a visual evaluation to determine whether the local exhaust ventilation system is adequately capturing and conveying SPM.
  4. Update the record required by subsection 5.1 (3) to include the following information:
    1. The results of the ventilation balancing required by paragraph 1 including the determination required by paragraph 2.
    2. The results of the visual evaluation required by paragraph 3.
    3. A summary of the commissioning activities performed with respect to each local exhaust ventilation system associated with the piece of ventilation equipment.

(3) Subsection (2) only applies if the installed piece of ventilation equipment is part of a local exhaust ventilation system that is capturing SPM emissions from a source of contaminant that is part of one or more of the following processes:

  1. A metal melting process.
  2. A furnace tapping process.
  3. A molten metal pouring process.
  4. A casting cooling process.
  5. A breakout or shakeout process.
  6. A process that involves trimming, grinding, cutting, finishing, or media blasting of castings.
  7. A sand reclamation process.

Ventilation and pollution control – optimizing capture of lead – new or modified facilities

9. (1) A registered person shall not operate or cause or permit the operation of a source of contaminant set out in subsection (2) at a foundry facility unless the discharges from the source of contaminant are captured by a local exhaust ventilation system that is connected to at least one baghouse.

(2) A source of contaminant mentioned in subsection (1) includes each source of contaminant at a new foundry facility, or source of contaminant that was added in a major modification after February 1, 2010, that is part of one or more of the following processes, if the process uses an alloy containing greater than 0.2% by weight of lead and lead compounds:

  1. A metal melting process.
  2. A furnace tapping process.
  3. A molten metal pouring process.
  4. A casting cooling process.
  5. A process that involves trimming, grinding, cutting, finishing, or media blasting of castings.

(3) A baghouse required by subsection (1) shall have,

  1. automatic cleaning of bags and cartridges;
  2. a bag leak detection system that operates continuously when the baghouse is operating; and
  3. audio and visual leak detection alarms that will alert employees to leaks.

(4) The registered person mentioned in subsection (1) shall ensure that each alarm required by subsection (3) is located where employees can clearly hear and see the alarm.

Vertical and unimpeded discharges

9.1 (1) On and after January 1, 2018, subject to subsection (2), a registered person shall not install or cause or permit the installation of a stack at a foundry facility unless the stack is vertical and the discharges from the stack are unimpeded.

(2) Subsection (1) only applies to a stack that may discharge a registered contaminant.

Coke-fired cupola furnaces

10. (1) If a foundry facility has a coke-fired cupola furnace, a registered person shall not operate or cause or permit the operation of the furnace unless,

  1. the furnace is designed with a sufficient number of cupola afterburners to ensure that the combined firing rate of the cupola afterburners is at least 300,000 BTU per ton of metal melted per hour; and
  2. the coke-fired cupola furnace has a local exhaust ventilation system that is connected to a baghouse.

(2) A registered person shall not operate or cause or permit the operation of a furnace mentioned in subsection (1) unless each cupola afterburner required by clause (1) (a) operates continuously during the operation of the coke-fired cupola furnace.

Thermal sand reclaimers – chlorinated or fluorinated compounds

10.1 (1) On and after January 1, 2019, a registered person shall not operate or cause or permit the operation of a thermal sand reclaimer that is associated with a registered contaminant set out in Appendix 2-5 at a foundry facility unless the thermal sand reclaimer is equipped with,

  1. an afterburner operated at a temperature of at least 1200°C at all times when the thermal sand reclaimer is processing sand; or
  2. subject to subsection (2), lime scrubber and an afterburner operated at a temperature of at least 870°C at all times when the thermal sand reclaimer is processing sand.

(2) Clause (1) (b) does not apply if the thermal sand reclaimer is equipped with lime scrubber and the afterburner is operated at a temperature specified in an Environmental Compliance Approval.

(3) The Director appointed under section 5 of the Act for the purposes of section 20.3 of the Act may, in an Environmental Compliance Approval, specify an operating temperature of less than 870°C for an afterburner mentioned in clause (1) (b) if the Director is of the opinion that,

  1. no adverse effect is likely to occur if the afterburner is operated at or above the temperature specified by the Director; or
  2. each registered contaminant set out in Appendix 2 - 5 would be discharged from the afterburner in an amount that is negligible if the afterburner is operated at or above the temperature specified by the Director.

Thermal sand reclaimers – VOCs

10.2 (1) On and after January 1, 2019, subject to subsection (2), a registered person shall not operate or cause or permit the operation of a thermal sand reclaimer that is associated with a registered contaminant set out in Appendix 2-4 at a foundry facility unless the gas in the thermal sand reclaimer attains a temperature of at least 760°C for a residence time of at least 0.75 seconds.

(2) Subsection (1) does not apply if the gas in the thermal sand reclaimer attains a temperature specified in an Environmental Compliance Approval.

(3) The Director appointed under section 5 of the Act for the purposes of section 20.3 of the Act may, in an Environmental Compliance Approval, specify an operating temperature of less than 760°C for a thermal sand reclaimer mentioned in subsection (1) if the Director is of the opinion that,

  1. no adverse effect is likely to occur if the thermal sand reclaimer is operated at or above the temperature specified by the Director; or
  2. each registered contaminant set out in Appendix 2-4 would be discharged from the thermal sand reclaimer in an amount that is negligible if the thermal sand reclaimer is operated at or above the temperature specified by the Director.

Thermal sand reclaimers – SPM

10.3 On and after January 1, 2019, a registered person shall not operate or cause or permit the operation of a thermal sand reclaimer that is associated with a registered contaminant set out in Appendix 2-3 at a foundry facility unless the discharges from the thermal sand reclaimer are captured and conveyed to a baghouse.

Thermal oxidizers – temperature and residence time

10.4 On and after January 1, 2019, a registered person shall not operate or cause or permit the operation of a thermal oxidizer at a foundry facility unless the gas in the thermal oxidizer attains a temperature of at least 760°C for a residence time of at least 0.75 seconds.

Catalytic oxidizers – temperature and residence time

10.5 On and after January 1, 2019, a registered person shall not operate or cause or permit the operation of a catalytic oxidizer at a foundry facility unless the gas in the catalytic oxidizer attains a temperature of at least 400°C for a residence time of at least 0.75 seconds.

Liquid spray coating process

10.6 (1) On and after January 1, 2019, subject to subsection (2), a registered person shall ensure that the following requirements are complied with:

  1. The liquid spray coatings that are used at a foundry facility shall be applied only,
    1. within a spray booth, and
    2. by use of one of the following pieces of equipment:
      1. HVLP spray equipment that is identified by the manufacturer of the equipment as having a minimum transfer efficiency of 65%.
      2. Electrostatic spraying equipment.
      3. Any other coating application equipment that is accompanied by documentation from the manufacturer of the equipment that states the equipment has a minimum transfer efficiency of 65%.
  2. A foundry facility’s spray booth exhaust stacks shall be vertical with no flow impediments and shall discharge at a velocity of not less than 12 metres per second.
  3. A foundry facility’s spray booths shall be equipped with filters that are specified by the manufacturer of the filters to remove at least 95% of particles from the spray booth exhaust stack’s emissions.

(2) Subsection (1) does not apply if either of the following criteria is met:

  1. The liquid spray coating is being applied with an applicator that is not refillable.
  2. The liquid spray coating is being applied with an applicator that is not capable of applying the coating at a rate of greater than one litre per hour.

Electric arc furnace or argon oxygen decarburizer

10.7 A registered person shall not operate or cause or permit the operation of the following equipment unless the discharges from the equipment are captured by a local exhaust ventilation system that is connected to at least one baghouse:

  1. An electric arc furnace installed at a foundry facility on or after July 1, 2019.
  2. An argon oxygen decarburizer installed at a foundry facility on or after July 1, 2019.

Pollution control - torch cutting metal to charge a furnace

10.8 On and after July 1, 2017, a registered person shall not prepare or cause or permit the preparation of material for charging a furnace in a process that involves using a torch to cut metal unless the discharges from the process are captured and conveyed to a baghouse.

Pollution control – aluminum reverberatory furnace - scrap metal

10.9 A registered person shall not operate or cause or permit the operation of an aluminum reverberatory furnace that uses as raw material scrap metal that is not generated at the foundry facility and that was installed at the foundry facility on or after July 1, 2018, unless the discharges from the aluminum reverberatory furnace are, where technically and economically feasible, captured and conveyed to at least one baghouse.

Operating Parameter Summary Table

11. (1) A registered person shall ensure that a table entitled “Operating Parameter Summary Table” is prepared in accordance with this section.

(2) The columns of the Operating Parameter Summary Table shall contain the following information:

  1. Column 1: If there is a method set out in Table 2-11 that is at a foundry facility, each piece of equipment at the foundry facility from which the discharge of a registered contaminant is prevented, minimized or reduced by the method.
  2. Column 2: Opposite each piece of equipment required to be set out by paragraph 1, each local exhaust ventilation system and general ventilation associated with the piece of equipment.
  3. Column 3: Opposite each piece of equipment required to be set out by paragraph 1, each method set out in Table 2-11 that prevents, minimizes or reduces the discharge of a registered contaminant from the piece of equipment.
  4. Column 4: Opposite each method required to be set out by paragraph 3, each relevant operating parameter for the method. Relevant operating parameters may include temperature and pressure differential.
  5. Column 5: Subject to subsection (6), opposite each operating parameter required to be set out in by paragraph 4, the frequency with which the operating parameter will be measured. If an operating parameter cannot be measured, the frequency with which the operating parameter will be monitored.
  6. Column 6: Subject to subsection (6), opposite each measurement frequency required to be set out by paragraph 5, the location at which the operating parameter will be measured.
  7. Column 7: Opposite each measurement location required to be set out by paragraph 6, the range of values in which the method will be considered to be operating normally.
  8. Column 8: Subject to subsection (5), opposite each normal operating range required to be set out by paragraph 7, the range of values outside of which notification must be given to the Ministry in accordance with section 11.3.

(3) For each piece of equipment listed in Column 1 of the Operating Parameter Summary Table that is a furnace or that is located in a pouring area, the information in Columns 1 to 3 for the piece of equipment shall be repeated in a new row of the Operating Parameter Summary Table and information for the row shall be as follows:

  1. Column 4: Opposite each local exhaust ventilation system required to be set out in Column 2, each relevant operating parameter for the local exhaust ventilation system, including static pressure in critical ducts.
  2. Column 5: Opposite each operating parameter required to be set out by paragraph 1, the frequency with which the operating parameter for the local exhaust ventilation system will be measured.
  3. Column 6: Opposite each measurement frequency required to be set out by paragraph 2, the location at which the operating parameter for the local exhaust ventilation system will be measured.
  4. Column 7: Opposite each measurement location required to be set out by paragraph 3, the range of values in which the local exhaust ventilation system will be considered to be operating normally.

(4) A requirement in subsections (2) or (3) to set out a range of values may be satisfied by setting out a single value or a different indicator of normal operation such as a pilot light being on or off.

(5) Paragraph 8 of subsection (2) applies only to,

  1. an operating parameter set out in Column 3 of Items 1 to 4 of Table 2-11 at a non - ferrous metal foundry facility that uses lead for which a registered contaminant is lead and lead compounds, if the method is associated with alloys that contain greater than 0.2% by weight of lead and lead compounds; and
  2. an operating parameter set out in Column 3 of Items 8 to 12 of Table 2-11.

(6) The Operating Parameter Summary Table required by subsection (1) does not need to include the following information, if the date is before March 31, 2017 and the information is recorded in another document:

  1. The measurement frequency required by paragraph 5 of subsection (2).
  2. The measurement location required by paragraph 6 of subsection (2).

(7) Subject to subsections (8) and (10), for each method set out in Column 3 of Table 2-11 that is at a foundry facility, the information set out in Columns 4 to 8 of an Operating Parameter Summary Table shall include the information set out in Columns 4 to 8 of Table 2-11.

(8) If an Operating Parameter Summary Table lists a baghouse in Column 3, the Table may set out a range of values in Column 7 other than a range of values set out in Column 7 of Table 2-11 if the substituted range of values is consistent with a recommendation made by a professional.

(9) Subject to subsection (10), if an operating range is substituted in accordance with subsection (8) with respect to a method mentioned in clause (5) (a), the values for the notification range set opposite the operating range in Column 8 of Table 2-11 shall be substituted with the values of the substituted normal operating range.

(10) The information set out in Columns 4 to 8 of an Operating Parameter Summary Table for a baghouse that meets the criteria set out in subsection (11) may be as follows:

  1. Column 4: Consistent with a recommendation made by a professional, each operating parameter that is considered relevant to determining the proper operation of the baghouse.
  2. Column 5: For each operating parameter required by paragraph 1, a measurement frequency that is consistent with a recommendation made by a professional and is no less than daily.
  3. Column 6: For each operating parameter required by paragraph 1, a location at which the operating parameter will be measured that is consistent with a recommendation made by a professional.
  4. Column 7: For each operating parameter required by paragraph 1, the range of values recommended by a professional as indicating that the air pollution control device is operating normally.
  5. Column 8: For a method mentioned in clause (5) (a), a range of values that is no more than 15% greater range than the range required by paragraph 4.

(11) The information mentioned in subsection (10) may be set for a baghouse that meets the following criteria:

  1. The baghouse has a bag leak detection system that operates continuously when the baghouse is operating.
  2. The baghouse has audio and visual leak detection alarms that will alert employees to leaks

(12) Where this section or Table 2-11 refers to an operating parameter, frequency, location, or range that is to be consistent with a recommendation made by a professional, the recommendation and the source of the recommendation shall be set out in the Operating Parameter Summary Table.

(13) The source of a professional recommendation mentioned in subsection (12) shall be one of the following:

  1. An operating and maintenance manual provided by a manufacturer of the thing for which the recommendation is being given.
  2. Written instructions provided by a supplier of the thing for which the recommendation is being given.
  3. A letter from a manufacturer mentioned in paragraph 1 or supplier mentioned in paragraph 2, setting out the recommendation.
  4. A letter from a professional engineer setting out the recommendation, the rationale for the recommendation and a description of the relevant experience with respect to the recommendation being made. The engineer must have relevant experience with respect to the recommendation being made.

(14) The Director may order a registered person to,

  1. include information in Columns 4 to 8 of the Operating Parameter Summary Table if the Director is of the opinion that the information is necessary to ensure the normal operation of the method or local exhaust ventilation system, as applicable; or
  2. remove information from Columns 4 to 8 of the Operating Parameter Summary Table if the Director is of the opinion that the information is not appropriate to ensure the normal operation of the method or local exhaust ventilation system, as applicable.

(15) No later than five days after a change is made at the foundry facility that would affect the information in the Operating Parameter Summary Table, the Table shall be updated to reflect the change.

(16) A reference in Column 3 of Table 2-11 to a scrubber that is new is a reference to a scrubber that is installed at the facility after the later of,

  1. the date on which the foundry facility is first registered with respect to this industry standard and a contaminant set out in Appendix 2-6; and
  2. July 1, 2018.
Table 2-11: Structure for Operating Parameter Summary Table
ItemColumn 1
Equipment
Column 2
Associated Ventilation Systems
Column 3
Associated Method
Column 4
Operating Parameter (Method)
Column 5
Monitoring Frequency (Method)
Column 6
Monitoring Location (Method)
Column 7
Normal Operating Range (Method)
Column 8
Notification Range (Method)
1.EquipmentVentilation SystemBaghouse – Cartridge Type with Pulse Jet CleaningPressure differentialDailyA location consistent with professional recommendations2-6 inches of water gauge1-8 inches of water gauge
2.EquipmentVentilation SystemBaghouse – Fabric Filter Mechanical Shaker CleanedPressure differentialDailyA location consistent with professional recommendations2-5 inches of water gauge1-8 inches of water gauge
3.EquipmentVentilation SystemBaghouse – Fabric Filter Pulse Jet CleanedPressure differentialDailyA location consistent with professional recommendations4-8 inches of water gauge3-10 inches of water gauge
4.EquipmentVentilation SystemBaghouse – Reverse- Air/Reverse- Jet Cleaned Type with & without Sonic Horn enhancementPressure differentialDailyA location consistent with professional recommendations2-6 inches of water gauge1-8 inches of water gauge
5.EquipmentVentilation SystemWet Scrubber – Venturi Scrubber
  1. Scrubbing Liquid Flow rate
  2. Pressure Differential
  3. pH of scrubbing liquid if method is associated with a registered contaminant that is set out in Appendix 2-7
DailyA location consistent with professional recommendationsConsistent with a recommendation made by a professionalN/A
6.EquipmentVentilation SystemWet Scrubber – Packed Bed Scrubber
  1. Scrubbing Liquid Flow rate
  2. Pressure Differential
One time in every 48-hour period for an existing foundry facility.A location consistent with professional recommendationsConsistent with a recommendation made by a professionalN/A
7.EquipmentVentilation SystemWet Scrubber – New Packed Bed Scrubber associated with a source of contaminant mentioned in subsection 13 (1) and a registered contaminant that is set out in Appendix 2-6
  1. Scrubbing Liquid Flow Rate
  2. Pressure Differential
  3. pH of Scrubbing Liquid, if recommended by a professional
Continuously, as required by subsection 13 (2)A location consistent with professional recommendationsConsistent with a recommendation made by a professionalN/A
8.EquipmentVentilation SystemWet Scrubber – Packed Bed Scrubber associated with a registered contaminant that is set out in Appendix 2-7
  1. Scrubbing Liquid Flow rate
  2. pH of Scrubbing Liquid
ContinuouslyA location consistent with professional recommendationsConsistent with a recommendation made by a professionalThe value of the operating parameter not within the range set out in Column 7
9.EquipmentVentilation SystemThermal OxidizerTemperatureContinuouslyA location consistent with professional recommendationsAt least 760 °C as required by section 10.4Less than 760 °C
10.EquipmentVentilation SystemCatalytic OxidizerTemperatureContinuouslyA location consistent with professional recommendationsAt least 400 °C as required by section 10.5Less than 400 °C
11.EquipmentVentilation SystemAfterburner associated with a thermal sand reclaimer at a foundry facility for which a registered contaminant is set out in Appendix 2-5TemperatureContinuouslyA location consistent with professional recommendationsNot less than the temperature required by section 10.1Less than the applicable temperature set out in section 10.1
12.EquipmentVentilation SystemThermal sand reclaimer at a foundry facility for which a registered contaminant is set out in Appendix 2-4TemperatureContinuouslyA location consistent with professional recommendationsNot less than the temperature required by section 10.2Less than the applicable temperature set out in section 10.2
13.EquipmentVentilation SystemLime Scrubber associated with a thermal sand reclaimer at a foundry facility for which a registered contaminant is set out in Appendix 2-5
  1. Scrubbing Liquid
  2. Flow rate
  3. An operating parameter that is consistent with a recommendation made by a professional
ContinuouslyA location consistent with professional recommendationsConsistent with a recommendation made by a professionalN/A
14.EquipmentN/ACupola afterburnerPilot light is on or offDailyAt the pilot lightPilot light is onPilot light is off
15.EquipmentVentilation SystemA method required by section 17 and any other section in this industry standard that requires a methodOne or more operating parameters that are consistent with a recommendation made by a professionalA frequency consistent with professional recommendationsA location consistent with professional recommendationsConsistent with a recommendation made by a professionalN/A
Table 2-11: Structure for Operating Parameter Summary Table
ItemEquipmentAssociated Ventilation SystemsAssociated MethodOperating Parameter (LEV)Monitoring Frequency (LEV)Monitoring Location (LEV)Normal Operating Range (LEV)N/A
16.Furnaces and Pouring LinesLocal Exhaust Ventilation (LEV)MethodStatic Pressure in critical ducts of the LEVA frequency consistent with professional recommendationsA location consistent with professional recommendationsAn operating range consistent with a recommendation made by a professionalN/A

Measurement of operating parameters

11.1 (1) A registered person shall ensure that measurements are taken and recorded in accordance with this section.

(2) Each operating parameter set out in Column 4 of the Operating Parameter Summary Table required by section 11 shall be measured with the frequency set out in Column 5 of the Table at the location set out in Column 6 of the Table.

(3) If an Operating Parameter Summary Table sets out an operating parameter for a baghouse which is required to be measured on a daily basis, the measurement taken and recorded for the purposes of this section shall be taken when the baghouse is not in a bag cleaning cycle.

(4) Subject to subsection (5), the following information shall be recorded:

  1. Each measurement required to be taken under subsection (1).
  2. The date on which each measurement mentioned in paragraph 1 was taken.

(5) Subsection (4) does not apply to equipment set out in an Operating Parameter Summary Table for the purpose of Item 15 of Table 2-11 or with respect to a baghouse if the bag house has,

  1. a bag leak detection system that operates continuously when the baghouse is operating; and
  2. audio and visual leak detection alarms that will alter employees to leaks.

Deviations from operating parameters

11.2 (1 Subject to subsection (4), for each method and local exhaust ventilation system set out in the Operating Parameter Summary Table required by section 11, a registered person shall ensure the following steps are taken:

  1. Determine if the measured value for each operating parameter set out opposite the method or ventilation system deviates from the normal operating range of values set out in Column 7 opposite the operating parameter.
  2. Subject to subsection (3), if it is determined under paragraph 1 that a value deviated from the normal operating range, make one or more operational adjustments as soon as practicable so that the value of the operating parameter is within the normal operating range.

(2) If an operational adjustment is required to be made under paragraph 2 of subsection (1), the registered person shall ensure that the following information is recorded:

  1. The operating parameter for which the value was measured.
  2. The method or local exhaust ventilation system to which the operating parameter mentioned in paragraph 1 relates.
  3. The normal operating range for the parameter mentioned in paragraph 1.
  4. The measured value of the operating parameter mentioned in paragraph 1 taken during the duration of the deviation.
  5. The date, time and duration of the deviation.
  6. An explanation of the suspected cause of the deviation.
  7. A description of each operational adjustment required to be made under paragraph 2 of subsection (1) and the date each operational adjustment was completed.
  8. The position title of personnel who assigned a person to make each operational adjustments.

(3) Paragraph 2 of subsection (1) does not apply with respect to a value for a baghouse operating parameter that was recorded during a bag cleaning cycle.

(4) Subsection (1) does not apply with respect to a method set out in items 9 to 12 of Table 2-11 if the date is before January 1, 2019.

Notification of deviations from operating parameters

11.3 (1) Subject to subsections (2) to (4) if, in accordance with section 11, a notification range is required to be set out in Column 8 of an Operating Parameter Summary Table, a registered person shall ensure that, as soon as practicable, a provincial officer is notified in writing if the value of an operating parameter deviates from the notification range.

(2) Subsection (1) does not apply with respect to an operating parameter set out for a baghouse if,

  1. the value for the operating parameter was measured during a bag cleaning cycle; or
  2. a new filter was installed in the baghouse less than 31 days before the deviation occurred.

(3) If a person is required to notify under subsection (1) more than one time in a 24-hour period, the person may, instead of complying with subsection (1), notify a provincial officer in writing as soon as practicable after the end of the 24-hour period of the number of deviations that occurred during the period.

(4) Subsection (1) does not apply with respect to an operating parameter set out in items 9 to 12 of Table 2-11 if the date is before January 1, 2019.

Phase-in for new air pollution control devices

11.4 Sections 11 to 11.3 do not apply in respect of an air pollution control device or local exhaust ventilation system at a foundry facility for a period of six months after the installation of the device or system if the device or system is installed after the date on which the foundry facility is first registered with respect to this industry standard.

Inspection and maintenance summary table

11.5 (1) A registered person shall ensure that a table entitled “Inspection and Maintenance Summary Table” is prepared in accordance with this section.

(2) The columns of the Inspection and Maintenance Summary Table shall contain the following information:

  1. The first column shall contain,
    1. each air pollution control device at the foundry facility that is associated with a registered contaminant,
    2. each local exhaust ventilation system associated with a furnace or pouring operation, and
    3. each monitoring device at the foundry facility used to take a measurement that is required by this industry standard, including pressure gauges, flow meters, pH meters, and building differential pressure monitors.
  2. Opposite each thing required to be set out by paragraph 1, the frequency with which each thing is to be inspected to ensure its proper operation.
  3. Opposite each inspection frequency required to be set out by paragraph 2, the maintenance objectives to be verified by the inspection.

(3) Subject to subsection (4), for each thing identified in Column 1 of Table 2-11.5, the information set out in the Inspection and Maintenance Summary Table opposite the item shall include the information set out in Columns 2 to 3 of Table 2-11.5.

(4) An Inspection and Maintenance Summary Table may set out a frequency other than a frequency set out in Column 2 of Table 2-11.5 if the substituted frequency is based on a recommendation made by a professional.

(5) Where this section or Table 2-11.5 refers to a thing that is to be consistent with a recommendation made by a professional, the recommendation and the source of the recommendation shall be set out in the Inspection and Maintenance Summary Table.

(6) The source of a recommendation mentioned in subsection (5) shall be one of the following documents:

  1. An inspection frequency set out in an operating and maintenance manual provided by a manufacturer of the thing for which the recommendation is being given.
  2. An inspection frequency set out in written instructions provided by a supplier of the thing for which the recommendation is being given.
  3. A letter from a manufacturer mentioned in paragraph 1 or a supplier mentioned in paragraph 2 that has relevant experience with foundry processes and equipment, setting out the recommended inspection frequency.
  4. A letter from a professional engineer setting out the recommended inspection frequency, the rationale for the recommendation and a description of the relevant experience with respect to the recommendation being made. The engineer must have relevant experience with respect to the recommendation being made.

(7) The Director may order a registered person to,

  1. include information in Columns 1 to 3 of the Inspection and Maintenance Summary Table if the Director is of the opinion that the information is necessary to ensure the normal operation of the air pollution control device, ventilation system or monitoring device, as applicable; or
  2. remove information from Columns 1 to 3 of the Inspection and Maintenance Summary Table if the Director is of the opinion that the information is not appropriate to ensure the normal operation of the air pollution control device, ventilation system or monitoring device, as applicable.

(8) No later than five days after a change is made at the foundry facility that would affect the information in the Inspection and Maintenance Summary Table, the Table shall be updated to reflect the change.

Table 2- 11.5: Structure for Inspection and Maintenance Summary Table
ItemColumn 1
Air Pollution Control Device / Monitoring Device/ Local Exhaust Ventilation System
Column 2
Inspection Frequency
Column 3
Maintenance Objective
1.Baghouse (fabric filter or cartridge)Monthly
  1. Bag leak detection system required by sub-subclause 7 (9) (b) (i) (A) is working
  2. If baghouse has a dust hopper alarm, alarm is working properly
  3. If baghouse does not have a dust hopper alarm, dust hopper is not likely to overflow
  4. No visual evidence of holes or evidence of wear in ducts, hoods, expansion joints or flex connections of fume capture equipment.
  5. No visual evidence of flow constructions caused by dents in ducts or misaligned expansion joints and flex connections of fume capture equipment
  6. No visual evidence of fan housing erosion
  7. Dampers are at the proper settings
2.Baghouse (fabric filter or cartridge)At least one time in every six-month period
  1. No visual evidence damaged bags, cleaning mechanism components, dampers and spare parts are available if needed
  2. No loose or worn belts in the fan or blower
  3. Impellers in the fan/blower are properly balanced
  4. No wear, erosion or dust accumulation on an impeller in the fan or blower
  5. No erosion of airlock or conveyor system housings in the dust removal conveyor system
  6. No unusual vibration or squealing with respect to the fan/blower dust removal system (including airlocks and screw conveyor)
  7. All bearings in the fan and blower and dust removal system are adequately lubricated
3.Baghouse (fabric filter or cartridge)Yearly
  1. No signs of corrosion on any weld, joint or seal
  2. No sign of excessive wear on baffle plates and tubesheet
  3. All fasteners tightly in place
  4. All welds, joints and seals are clean and painted to avoid rusting
  5. Ducts are free of accumulation of dust
4.Wet ScrubberWeekly
  1. Each chemical metering pump is operating properly
  2. The system is not leaking
  3. Each damper system is operating properly
  4. Fan and fan bearings are free of leaks, cracks and loose fittings
  5. No pump or fan motor is making unusual vibration, heat or noise
5.Wet ScrubberMonthly
  1. No spray nozzle or bar is clogged or worn; as indicated by its distribution pattern
  2. No flow strainer or fan housing drain is clogged
  3. The fan bearings, belts and seals are in good condition
  4. The fan impeller and blades are free of solids build-up and erosion
  5. Pressure gauges are accurate
6.Wet ScrubberAt least one time in every three-month period
  1. No excessive wear, corrosion or build-up on the main body
  2. Piping is not eroding or clogged
7.Wet ScrubberAt least one time in every six-month period
  1. Sump and ductwork are free of solids build-up
  2. No internal breakages or excessive corrosion
  3. Ductwork, fan and structural supports are free of deterioration and damage
  4. Flow meter is accurate (verify)
  5. Calibrate instrumentation where feasible
8.Local Exhaust Ventilation SystemAt least one time every calendar month
  1. Slide gates are correctly positioned
  2. Dampers that are not secured in place on critical ducts for furnace and pouring operations are correctly positioned
9.Local Exhaust Ventilation SystemYearly
  1. Dampers that are secured in place on critical ducts for furnace and pouring operations are correctly positioned
10.Cupola AfterburnerA frequency consistent with a professional recommendation
  1. Cupola afterburner maintained consistent with manufacturer’s recommendation
11.Oxidizer (Thermal or Catalytic)Monthly
  1. Fan bearings and belts are free of excessive wear and damage
  2. Fan motor oil level is acceptable
  3. Dampers, for regenerative thermal oxidizers, are operating properly
12.Oxidizer (Thermal or Catalytic)At least one time in every three-month period
  1. Ductwork is free of leaks
  2. Fan motor bearings are lubricated
  3. Burner is free of corrosion and warping
  4. Burner jets are free of corrosion and deposits
  5. Electrical valves and interlock switches are free of moisture leaks, contacts are clean, and insulation is not deteriorating
  6. Interlocks are working properly
13.Oxidizer (Thermal or Catalytic)At least one time in every six-month period
  1. Outer shell is free of weld cracks and hot spots
  2. Ductwork is free of blockages and excessive dirt
14.Monitoring DeviceYearly
  1. Monitoring device is measuring accurately

Inspection and maintenance activities

11.6 (1) A registered person shall ensure that each thing set out in Column 1 of the Inspection and Maintenance Summary Table required by section 11.5 is inspected with the frequency set out in Column 2 of the Table to verify whether the maintenance objectives set out in Column 3 are met.

(2) A registered person shall ensure that the following information is recorded:

  1. The date of each inspection performed for the purpose of subsection (1).
  2. Based on the date in paragraph 1 and the date of the previous inspection performed for the purpose of subsection (1), an indication of whether the inspection was performed with the required frequency.
  3. An indication of which maintenance objectives were not met.
  4. The position title of personnel who assigned a person to perform the inspection mentioned in paragraph 1.

Deviations - inspection and maintenance

11.7 (1) No later than the last day of each month, a registered person shall ensure that the records required by section 11.6 are reviewed to determine if,

  1. each inspection required by section 11.6 was performed with the frequency set out opposite the activity during the month; and
  2. an inspection revealed that any maintenance objectives were not met.

(2) If it is determined under clause (1) (a) that an inspection was not performed with the required frequency, the registered person shall ensure that the following information is recorded:

  1. A description of the inspection that was to be performed.
  2. The date on which the inspection was to be performed.
  3. The reason the inspection was not performed with the required frequency.
  4. A description of actions to be taken to ensure the inspection will be performed with the required frequency.
  5. The position title of personnel who assigned a person to take the actions mentioned in paragraph 4.

(3) If it is determined under clause (1) (b) that a maintenance objective was not met, the registered person shall ensure that one or more actions are taken as soon as practicable to meet the maintenance objective.

(4) If an action is required to be taken under subsection (3), the registered person shall ensure that the following information is recorded:

  1. A description of the maintenance objective that was not met.
  2. The reason the maintenance objective was not met.
  3. A description of each action to be taken to ensure that the maintenance objective is met.
  4. The date on which each action was taken.
  5. The position title of personnel who assigned a person to take each action.

Recurring malfunctions

11.8 (1) Subject to subsection (3), if an air pollution control device or a local exhaust ventilation system at a foundry facility malfunctions in the same way more than one time in any six-month period, the registered person shall ensure that the highest-ranking individual at the foundry facility is notified, in writing, of the malfunction no later than five days after the second malfunction.

(2) If notification is required to be made under subsection (1), the registered person shall ensure that the ventilation coordinator, as soon as practicable after the date of the second malfunction, prepares and implements a plan to address and prevent a recurrence of the malfunction.

(3) Subsection (1) applies only to,

  1. an air pollution control device that may discharge a registered contaminant; and
  2. a local exhaust ventilation system that may capture or convey a registered contaminant.

Operational practices – minimization of VOCs

12. (1) The registered person shall ensure that a written procedure is developed and implemented in accordance with good engineering practice to minimize the discharge of, and odour associated, with registered contaminants listed in Appendix 2-4 from each source of contaminant that is part of one or more of the following processes:

  1. A mold production process (hot box and warm box).
  2. A core production process (shell core).
  3. A core production process (cold box using amine catalyst).
  4. A casting cooling process.
  5. A breakout or shakeout process.
  6. A liquid spray coating process.

(2) Subject to subsection (5), the Director may give a written notice to a registered person requiring the registered person to ensure that,

  1. an analysis of the methods set out in subsection (3), and combinations of those methods, is performed to determine which are technically and economically feasible with respect to the sources of odour emissions listed in the written notice;
  2. a record is made of the methods and combinations of methods that are determined under clause (a) to be technically and economically feasible;
  3. a plan to implement one or more of the technically and economically feasible options mentioned in clause (b) is submitted to the Director; and
  4. no later than 24 months after receiving written notification that the Director is satisfied with the plan mentioned in clause (c), the plan is implemented in accordance with good engineering practices.

(3) The analysis of technically and economically feasible options to address odour impacts required by clause (2) (a) shall consider only the following material substitutions, process changes and air pollution control technologies:

  1. Cold setting resins.
  2. Subject to subsection (4), non-aromatic solvents that do not contain chemicals with a ring of carbon atom, such as benzene and naphthalene.
  3. Naphthalene depleted solvent resin.
  4. Vacuum forming.
  5. Thermal oxidizer.
  6. Catalytic oxidizer.
    1. Mold Gas Vent Light-off.
  7. Adsorption system.
  8. Wet scrubbers
    1. HVLP spray equipment.
    2. Low VOCs coatings.
  9. Another material substitution, process change or air pollution control technology that in the opinion of the Director is equivalent to a technology listed in paragraphs 1 to 8.2.

(4) The use of a non-aromatic solvent as a material substitution option to address odour impacts applies only in respect of an amine-hardened urethane-bonded cold-box core preparation process.

(5) The Director may give a notice under subsection (2) only if the Director is aware of complaints with respect to odour related to the foundry facility and is of the opinion that the cause of the complaint may be due to the discharge of a registered contaminant listed in Appendix 2-4 into the air from a source of contaminant that is part of a process described in subsection (1).

(6) Before the Director gives a person a notice under subsection (2), the Director shall give the person a draft of the notice and an opportunity to make written submissions to the Director during the period that ends 30 days after the draft is given.

Pollution control – minimization of total amines

13. (1) A registered person shall not operate or cause or permit the operation of a source of contaminant at a foundry facility that is part of a core production process (cold box using amine catalyst) unless the discharges from the source of contaminant are captured by a local exhaust ventilation system that, where technically and economically feasible, is connected to a wet scrubber.

(2) Each operating parameter set out in the Operating Parameter Summary Table required by section 11 in respect of a wet scrubber referred to in subsection (1), shall be monitored continuously if the wet scrubber is,

  1. a packed bed scrubber; and
  2. installed on or after the later of,
    1. the date on which the foundry facility is first registered with respect to this industry standard and a contaminant set out in Appendix 2-6, and
    2. July 1, 2018.

Operational practices – minimization of sulphur dioxide

14. A registered person shall ensure that a written procedure is developed and implemented, in accordance with good engineering practices, to minimize the discharge of sulphur dioxide from a source of contaminant present at the foundry facility that is part of a core production process (cold box using sulphur dioxide catalyst). The procedure shall include steps to minimize the discharge of sulphur dioxide during during start up, shut down and malfunction of the source of contaminant.

Pollution control – minimization of sulphur dioxide

15. A registered person shall not operate or cause or permit the operation of a source of contaminant that is part of a core production process (cold box using sulphur dioxide catalyst) unless the discharges from the source of contaminant are captured by a local exhaust ventilation system that, where technically and economically feasible, is connected to a wet scrubber.

Complaint procedure

16. (1) A registered person shall ensure that the following steps are taken to properly respond to each complaint that relates to the discharge of a contaminant into the air from a foundry facility:

  1. A prompt response is made to the person who made the complaint, unless the person requests that a response not be made or fails to provide contact information.
  2. Action is taken to remedy the cause of the complaint.
  3. A written record of the complaint is prepared that includes the following information:
    1. A description of the complaint.
    2. The date and time that the complaint was received.
    3. The date, time and suspected cause of the incident to which the complaint relates, including whether any outdoor activities may have given rise to the complaint.
    4. Ambient temperature at the time of the incident to which the complaint relates.
    5. The approximate wind direction and wind speed at the time of the incident to which the complaint relates.
    6. The general weather conditions at the time of the incident to which the complaint relates.
    7. A description of any actions taken to address the incident to which the complaint relates and the date each action was completed.
    8. A description of any actions taken to prevent a future incident similar to the incident to which the complaint relates and the date each action was completed.

(2) If a complaint is made that relates to a matter addressed in this industry standard, the registered person shall ensure that the Ministry’s Spills Action Centre is notified of the complaint as soon as practicable after the complaint is made.

(3) No later than five days after notification is required to be given under subsection (2), the registered person shall ensure that the following information is submitted, in writing, to a provincial officer:

  1. A description of the complaint.
  2. The time and date of the incident to which the complaint relates.
  3. A description of any actions taken, or that will be taken, to address the incident to which the complaint relates.
  4. The dates on which each action mentioned in paragraph 3 was completed or is anticipated to be completed.

Identifying managed sources

17. (1) A registered person shall ensure that a table is prepared in accordance with this section and updated in accordance with section 17.2.

(2) The table required by subsection (1) shall contain the following information:

  1. Column 1: Each piece of equipment at the foundry facility from which the discharge of a registered contaminant is prevented, minimized or reduced by a method mentioned in subsection (3).
  2. Column 2: Opposite each piece of equipment required to be set out by paragraph 1, each local exhaust ventilation system and general ventilation associated with the piece of equipment.
  3. Column 3: Opposite each piece of equipment required to be set out by paragraph 1, each method that prevents, minimizes or reduces the discharge of a registered contaminant from the piece of equipment.

(3) A method mentioned in paragraph 3 of subsection (2) includes a method such as,

  1. the use of an air pollution control device;
  2. the selection and use of equipment that more effectively prevents, minimizes or reduces the discharge of a registered contaminant than the selection or use of other equipment;
  3. the operation of a process or piece of equipment in a manner that prevents, minimizes or reduces the discharge of a registered contaminant into the air from the process or piece of equipment;
  4. the design, installation and operation of a stack in a manner that increases the dispersion of contaminants; and
  5. the use of an additive to prevent, minimize or reduce the discharge of a registered contaminant.

(4) If a method mentioned in paragraph 3 of subsection (2) is the selection of equipment in accordance with clause (3) (b), the equipment shall be listed as the method Column 3 of the table and as the equipment in Column 1 of the table.

(5) If a new foundry facility is not constructed at the time of registration, the equipment, ventilation systems and methods required to be listed in the table required by subsection (1) shall, until the construction is complete, be the proposed equipment, ventilation systems and methods.

Requirement to continue the management of sources

17.1 A registered person shall not operate or cause or permit the operation of a piece of equipment set out in the table required by section 17 unless,

  1. the discharge of registered contaminants from the piece of equipment is prevented, minimized or reduced by a method that is at least as effective at preventing, minimizing or reducing the discharge into the air as the associated method required to be listed opposite the piece of equipment in Column 3 of the table; and
  2. the discharge of registered contaminants from the piece of equipment is captured by a ventilation system that is at least as effective at capturing the discharge as the associated ventilation system required to be listed opposite the piece of equipment in Column 2 of the table.

Changes to managed sources

17.2 (1) No later than 30 days after any of the following changes occur at a foundry facility, the table required by section 17 shall, having regard to subsection (2), be updated in accordance with the following rules:

  1. If a method to prevent, minimize or reduce the discharge of a registered contaminant is added or replaced at the foundry facility, the table shall be updated to reflect the change. 2.If a ventilation system that captures a registered contaminant is added or replaced at the foundry facility, the table shall be updated to reflect the change.
  2. If a piece of equipment that may discharge or from which may be discharged a registered contaminant is added or replaced at the foundry facility, the table shall be updated to reflect the change.
  3. If a piece of equipment set out in the table is removed from the foundry facility, the piece of equipment shall be removed from the table.
  4. If all equipment associated with a method set out in the table has been removed from the table, the method shall be removed from the table.
  5. If all equipment associated with a ventilation system set out in the table have been removed from the table, the ventilation system shall be removed from the table.
  6. If a notice given under subsection (4) indicates that a method is no longer necessary, the method shall be removed from the table.
  7. If a notice given under subsection (4) indicates that a ventilation system is no longer necessary, the ventilation system shall be removed from the table.
  8. If the table is updated in accordance with paragraphs 7 and 8 such that no method or ventilation system is set out opposite a piece of equipment in the table, the piece of equipment shall be removed from the table.

(2) Subject to subsections (3) and (4), a change mentioned in subsection (1) shall not be made unless the following criteria are met:

  1. A change that adds, replaces or otherwise alters a method shall add, replace or alter the method in a manner that is at least as effective at preventing, reducing or minimizing the discharge of registered contaminants as the method that was listed in the table immediately prior the change.
  2. A change that adds, replaces or otherwise alters a ventilation system shall add, replace or alter the ventilation system in a manner that is at least as effective at capturing registered contaminants as the ventilation system that was listed in the table immediately prior the change.
  3. change that adds a piece of equipment that is similar to a piece of equipment required to be set out in the table shall only be made if,
    1. Column 2 of the table contains a ventilation system that is at least as effective at capturing contaminants as the most effective ventilation system associated with a similar piece of equipment, and
    2. Column 3 of the table contains a method that is at least as effective at preventing, minimizing or reducing the discharge of registered contaminants as the most effective method associated with a similar piece of equipment.

(3) Subsection (2) does not apply if the change is required by a section of this industry standard, other than this section.

(4) The Director may, upon request, give a registered person written notice indicating that a change that does not meet the requirements mentioned in subsection (2) may be made, in accordance with the notice, if the Director is of the opinion that at least one of the following statements is true:

  1. The method or system that is the subject of the request is comparable to the effectiveness of the method or system that would be required by subsection (2).
  2. Any adverse effect would likely not be better prevented, eliminated or ameliorated if a method or system required by subsection (2) were used.
  3. No adverse effect is likely to occur.
  4. The registered contaminants affected by the change are discharged in an amount that is negligible.

(5) A request mentioned in subsection (4) shall be made by a registered person and shall include the following information:

  1. A rationale for the request.
  2. Each piece of equipment associated with the method or system that is the subject of the request.

(6) Before the Director gives a person a notice under subsection (4), the Director shall give the person a draft of the notice and an opportunity to make written submissions to the Director during the period that ends 30 days after the draft is given.

Specified management of sources

17.3 The Director may order a registered person to use a method or ventilation system if,

  1. a change was made to a method or ventilation system that, in the opinion of the Director, does not meet the criteria set out in subsection 17.2 (2); or
  2. a piece of equipment is or was previously listed in the table required by section 17 and the Director is of the opinion that discharges from the piece of equipment may cause an adverse effect.

Notification of changes to management of sources

17.4 (1) Subject to subsection (2), no later than 30 days after a change mentioned in section 17.2 or 17.3 is made at a foundry facility, the registered person shall ensure that a provincial officer is notified in writing of the change.

(2) Subsection (1) does not apply if the thing affected by the change is a thing which may discharge or from which may be discharged a registered contaminant in an amount that is negligible.

(3) The notification required by subsection (1) shall include the following information:

  1. A description of the change, including a description of the equipment, methods and ventilation systems affected by the change and the date the change was made.
  2. One of the following with respect to the change mentioned in paragraph 1:
    1. An explanation of how the change meets the criteria set out in subsection 17.2 (2).
    2. If the change was authorized by a notice given under subsection 17.2 (4), the reference number of the notice.
    3. If the change was required by an order given under section 17.3, the reference number of the order.

Summary reports

18. (1) A registered person shall ensure that annual summaries are prepared and reviewed in accordance with this section.

(2) No later than March 31 each year the following summaries shall be prepared and the information therein shall pertain to the preceding calendar year:

  1. A table, labelled “Implementation Summary Table”, that, for the calendar year, sets out,
    1. a summary of the provisions of this industry standard that apply to the foundry facility, in accordance with section 2, and
    2. for each provision mentioned in subparagraph i,
      1. an indication of the date on which the provision applies to the foundry facility, and
      2. if compliance with the provision has been achieved, an indication of the date on which compliance was achieved.
  2. A summary that, for the calendar year,
    1. sets out changes made to ventilation systems at the foundry facility,
    2. summarizes the information that was required to be updated in accordance with subsection 5.4 (3), and
    3. summarizes the information required by subsection 5.4 (2) to be recorded.
  3. If, during a calendar year, an action is required to be taken in accordance with clause 6 (6) (a),
    1. a description of each action taken during the year to ensure fugitive emissions of lead and lead compounds are adequately captured,
    2. a summary of the information that was required to be recorded in accordance with clause 6 (6) (b),
    3. a summary of all actions taken to date and actions still to be taken, and
    4. any information that was required to be updated by subsection 6 (9).
  4. If, during a calendar year, an action is required to be taken in accordance with subsection 6.1 (8),
    1. a description of each action taken during the year to ensure fugitive emissions of registered contaminants are adequately captured,
    2. a summary of the information that was required to be recorded in accordance with subsections 6.1 (8), and
    3. a summary of all actions taken to date and actions still to be taken.
  5. A summary that, for the calendar year, sets out changes made to the Operating Parameter Summary Table and summarizes the information that was required to be updated in accordance with subsection 11 (15).
  6. A record, labelled “Summary of Deviations”, that, for the calendar year, sets out,
    1. a summary of the information required by paragraph 6 of subsection 5.1 (3) and subsections 11.2 (2), 11.7 (2), and 11.7 (4),
    2. an indication of any changes in the number of deviations from the summary of the previous year,
    3. the number of times an event that caused one or more deviations occurred at the facility during the calendar year,
    4. an indication of whether any of the events mentioned in subparagraph iii were of particular concern,
    5. an assessment of whether the number of events mentioned in subparagraph iii indicate a recurring issue, both in respect of the calendar year and in respect of previous calendar years, and
    6. an explanation of any actions taken to address the events mentioned in subparagraph iii.
  7. A table, labelled “Performance Summary Table”, that, for the calendar year, sets out,
    1. a summary of all notices required to be given under subsections 7 (6) or (7) and all notices required to be given under subsection 11.3 (1) that relate a method set out in Column 3 of Items 9-12 and 14 of Table 2-11,
    2. an indication of whether a notice has been given to the foundry facility under subsections 6 (9), 6.1 (1), 12 (2), 17.2 (4), and
    3. an indication of whether an order has been given to the foundry facility under subsections 11 (14) or 11.5 (7) or section 17.3.
  8. A summary that, for the calendar year, sets out,
    1. the number of notifications given under subsection 11.8 (1),
    2. for each notification mentioned in subparagraph i, a summary of the plan that was required to be prepared by subsection 11.8 (2), and
    3. for each plan mentioned in subparagraph ii, a summary of the actions taken and the dates by which remaining actions are anticipated to be taken.
  9. A summary that, for the calendar year, sets out changes made to the Inspection and Maintenance Summary Table and summarizes the information that was required to be updated in accordance with subsection 11.5 (8).
  10. A table, labelled “Annual Summary of Changes to Source Information” that, for the calendar year, sets out the following information:
    1. Column 1: Each piece of equipment required to be set out in Column 1 of the Table required by subsection 17 (1).
    2. Column 2: Opposite each piece of equipment required to be set out by paragraph 1, each local exhaust ventilation system and general ventilation associated with the piece of equipment.
    3. Column 3: Opposite each piece of equipment required to be set out by paragraph 1, each method that prevents, minimizes or reduces the discharge of a registered contaminant from the piece of equipment.
    4. Column 4: Opposite each piece of equipment required to be set out by paragraph 1, an indication whether the information in Columns 1, 2 or 3 has changed from information set out in the previous calendar year.
  11. A table, labelled “Complaint Summary Table” that sets out the total number of complaints described in subsection 16 (2) that have been received by the foundry facility in the calendar year and compares the number to the number of complaints received by the foundry facility in the previous calendar year.

(3) No later than March 31 each year, the highest-ranking individual at the foundry facility shall certify in writing that the summaries required by paragraphs 1to 8 and 11 of subsection (2) have been prepared in accordance with this industry standard and that the information contained in the summaries is,

  1. accurate and complete; and
  2. true to the best of his or her knowledge.

(4) The summary tables required by paragraphs 1 and 7 of subsection (2) shall be,

  1. made available for examination by any person, without charge, by ensuring it is posted and available on the website for the foundry facility or by making it available during regular business hours at the place to which the report relates; and
  2. given, without charge, to any person within 15 days after the person requests it.

Records

19. (1) A registered person shall ensure that each record, required in accordance with section 2 of this industry standard, is retained at the foundry facility for at least five years and made available to a provincial officer or Director upon request as soon as practicable.

(2) A person required to make a record available under subsection (1) shall make it available in a form approved by the Director, including, if required by the Director, an electronic format specified by the Director.

(3) In addition to the record mentioned in subsection (1), a registered person shall ensure that each document relating to the recommendations of the manufacturer for each device at the foundry facility with respect to the use, operation and maintenance of the device is retained for the period during which the device is used or operated.

Appendix 2-1: All Contaminants
NumberCAS NumberContaminant Name
195-93-21,2,4,5-Tetramethylbenzene
233329-35-01,3-Propanediamine, N,N-Bis[3- (Dimethylamino)Propyl]-N',N'-Dimethyl-
3616-47-71-Methylimidazole
490-12-01-Methylnaphthalene
51120-36-11-Tetradecene
690-72-22,4,6-Tris(Dimethylaminomethyl)Phenol
791-57-62-Methylnaphthalene
8617-94-72-Phenylisopropanol
9996-35-02-Propanamine, N,N-Dimethyl-
10110-26-92-Propenamide, N,N'-Methylenebis-
1168540-66-92-Propenoic Acid, Polymer With Ethyl 2-Propenoate And Isooctyl 2-Propenoate
12208-96-8Acenaphthylene - As B[A]P
1375-07-0Acetaldehyde
1464-19-7Acetic Acid
1567-64-1Acetone
1698-86-2Acetophenone
17260-94-6Acridine
18107-02-8Acrolein
1979-10-7Acrylic Acid
2068551-13-3Alcohols, C12-15, Ethoxylated Propoxylated
217429-90-5Aluminum [And Other Compounds]
221344-28-1Aluminum Oxide
23637-12-7Aluminum Tristearate
247664-41-7Ammonia
2562-53-3Aniline
26120-12-7Anthracene - As B[A]P
27191-26-4Anthranthrene - As B[A]P
287440-36-0Antimony [And Other Compounds]
297440-37-1Argon
3070693-06-0Aromatic Hydrocarbons, C9-11
3164742-95-6Aromatic Naphtha, Type I
327440-38-2Arsenic And Compounds
337440-39-3Barium [And Other Compounds]
3410361-37-2Barium Chloride (BaCl2)
351302-78-9Bentonite
3671-43-2Benzene
3726447-40-5Benzene, 1,1'-Methylenebis(Isocyanato-
38527-53-7Benzene, 1,2,3,5-Tetramethyl-
39141-93-5Benzene, 1,3-Diethyl-
40105-05-5Benzene, 1,4-Diethyl-
415873-54-1Benzene, 1-Isocyanato-2-[(4-Isocyanatophenyl)Methyl]-
42104-15-4Benzenesulfonic Acid, 4-Methyl-
4325321-41-9Benzenesulfonic Acid, Dimethyl-
4456-55-3Benzo(A)Anthracene - As B[A]P
45203-33-8Benzo(A)Fluoranthene - As B[A]P
4650-32-8Benzo(A)Pyrene
47205-99-2, 207-08-9Benzo(B)+(K)Fluoranthene – As B[A]P
48205-99-2Benzo(B)Fluoranthene – As B[A]P
49192-97-2Benzo(E)Pyrene - As B[A]P
50191-24-2Benzo(G,H,I)Perylene - As B[A]P
51207-08-9Benzo(K)Fluoranthene – As B[A]P
5269-72-7Benzoic Acid, 2-Hydroxy-
537440-41-7Beryllium And Compounds
547440-69-9Bismuth [And Other Compounds]
5514075-53-7Borate(1-), Tetrafluoro-, Potassium
561303-96-4Borax
5710043-35-3Boric Acid
587440-42-8Boron
597726-95-6Bromine
60106-97-8Butane
61123-86-4Butyl Acetate, N-
621328-53-6c.i. Pigment Green 7
637440-43-9Cadmium And Cadmium Compounds
647440-70-2Calcium [And Other Compounds]
6575-20-7Calcium Carbide
66471-34-1Calcium Carbonate
6710043-52-4Calcium Chloride Anhydrous
68592-01-8Calcium Cyanide (As Total Salt)
697789-75-5Calcium Fluoride (CaF2)
701305-62-0Calcium Hydroxide
711305-78-8Calcium Oxide
721592-23-0Calcium Stearate
7386-74-8Carbazole
747440-44-0Carbon
751333-86-4Carbon Black
76630-08-0Carbon Monoxide
777782-50-5Chlorine
787440-47-3Chromium And Chromium Compounds (Metallic, Divalent And Trivalent)
797440-47-3Chromium Compounds (Hexavalent)
80218-01-9Chrysene - As B[A]P
81-Coal Dust (Anthracite, Bituminous, Lignite & Seacoal)
827440-48-4Cobalt [And Other Compounds]
8365996-77-2Coke (Coal)
847440-50-8Copper [And Other Compounds]
851319-77-3Cresols
8680-15-9Cumene Hydroperoxide
8741556-26-7Decanedioic Acid, Bis(1,2,2,6,6-Pentamethyl-4- Piperidinyl) Ester
88103-23-1Di-(2-Ethylhexyl) Adipate
8953-70-3Dibenz(A,H)Anthracene – As B[A]P
9053-70-3, 215-58-7Dibenzo(A,H)+(A,C) Anthracene - As B[A]P
91132-64-9Dibenzofuran
9284-74-2Dibutyl Phthalate (Dbp, Di-N-Butyl Phthalate)
9325340-17-4Diethylbenzene
94111-46-6Diethylene Glycol
95112-34-5Diethylene Glycol Monobutyl Ether
9684-69-5Diisobutyl Phthalate
9728553-12-0Diisononyl Phthalate
981119-40-0Dimethyl Glutarate
99131-11-3Dimethyl Phthalate (Dmp)
100106-65-0Dimethyl Succinate
101See Schedule 8 in O.Reg. 419/05Dioxins, Furans And Dioxin-Like PCBs
10264742-47-8Distillates (Petroleum), Hydrotreated Light
10364741-44-2Distillates (Petroleum), Straight-Run Middle
10464-17-5Ethanol (Ethyl Alcohol)
105141-78-6Ethyl Acetate
106100-41-4Ethyl Benzene
107763-69-9Ethyl-3-Ethoxy Propionate
10874-85-1Ethylene
109111-76-2Ethylene Glycol Butyl Ether (Butyl Cellosolve)
110111-55-7Ethylene Glycol Diacetate
111122-99-6Ethylene Glycol Monophenyl Ether
11267762-63-4Fatty Acids, Tall-Oil, Bu Esters
1131309-37-1Ferric Oxide
114206-44-0Fluoranthene - As B[A]P
1157664-39-3Fluorides (As HF) – Gaseous (Growing Season)
1167664-39-3Fluorides (As HF) – Total (Growing Season)
1177664-39-3Fluorides (As HF) – Total (Non-Growing Season)
11850-00-0Formaldehyde
11964-18-6Formic Acid
12098-00-0Furfuryl Alcohol
1217440-55-3Gallium [And Other Compounds]
12296-48-0Gamma-Butyrolactone
1237782-42-5Graphite
12428182-81-2Hdi Polyisocyanate (Hdi-Bt & Hdi-Ic)
125142-82-5Heptane, N-
126118-74-1Hexachlorobenzene
127822-06-0Hexamethylene Diisocyanate (Hdi) Monomer
128110-54-3Hexane, N- (N-Hexane And Hexane Isomers Only)
129110-54-3Hexane, N- (Part Of A Mixture)
130627-93-0Hexanedioic Acid, Dimethyl Ester
131112926-00-8Hydrated Silica
1327647-01-0Hydrogen Chloride
13374-90-8Hydrogen Cyanide
1347722-84-1Hydrogen Peroxide
1357783-06-4Hydrogen Sulphide
136496-11-7Indane
137193-39-5Indeno(1,2,3-Cd)Pyrene - As B[A]P
1387440-74-6Indium [And Other Compounds]
1397439-89-6Iron [And Other Compounds]
14015438-31-0Iron ion, Fe+2
1411317-61-9Iron Oxide (Fe3O4)
142110-19-0Isobutyl Acetate
1434098-71-9Isophorone Diisocyanate
14467-63-0Isopropanol (Isopropyl Alcohol)
14598-82-8Isopropyl Benzene
1468008-20-6Kerosine (Petroleum)
14764742-81-0Kerosine (Petroleum), Hydrodesulfurized
1487439-91-0Lanthanum
1497439-92-1Lead And Lead Compounds
15068920-61-6Light Oil (Coal), Coke Oven, Distn. Residues
1518032-32-4Ligroine
1528001-26-1Linseed Oil
15367746-08-1Linseed Oil, Polymd.
15468476-85-7Liquid Petroleum Gas
1557439-95-4Magnesium [And Other Compounds] (excluding Magnesium Carbonate, Magnesium Chloride, Magnesium Oxide, and Magnesium Stearate)
156546-93-0Magnesium Carbonate
1577786-30-3Magnesium Chloride
1581309-48-4Magnesium Oxide
159557-04-0Magnesium Stearate
1607439-96-5Manganese And Manganese Compounds
1617439-97-6Mercury (As Hg) – Alkyl Compounds
1627439-97-6Mercury (Hg) [And Other Compounds]
16374-82-8Methane
164101-68-8Methane Diphenyl Diisocyanate (Mdi Monomer)
16567-56-1Methanol (Methyl Alcohol)
16670657-70-4Methoxy-1-Propyl Acetate, 2-
16778-93-3Methyl Ethyl Ketone (2-Butanone)
1681338-23-4Methyl Ethyl Ketone Peroxide
169107-31-3Methyl Formate
170108-10-1Methyl Isobutyl Ketone
171107-87-9Methyl Propyl Ketone
172872-50-4Methyl-2-Pyrrolidone, N-
1735124-30-1Methylene   Bis(4-Cyclohexylisocyanate)
174101-77-9Methylene Dianiline
17512001-26-2Mica
176See definition in O.Reg. 419/05Mineral Spirits
1777439-98-7Molybdenum [And Other Compounds]
1781302-93-8Mullite (Al6O5(SiO4)2)
179108-38-3M-Xylene
1801760-24-3N-(3-Trimethoxysilylpropyl)-Ethylenediamine
18164741-65-7Naphtha (Petroleum), Heavy Alkylate
18264742-82-1Naphtha (Petroleum), Hydrodesulfurized Heavy
18364742-48-9Naphtha (Petroleum), Hydrotreated Heavy
18464742-49-0Naphtha (Petroleum), Hydrotreated Light
18568527-24-2Naphtha (Petroleum), Light Steam-Cracked Arom., C5-12 Cycloalkadiene Fraction, Polymers
18691-20-3Naphthalene
187575-41-7Naphthalene, 1,3-Dimethyl-
188571-58-4Naphthalene, 1,4-Dimethyl-
1892245-38-7Naphthalene, 1,6,7-Trimethyl-
190569-41-5Naphthalene, 1,8-Dimethyl-
191581-40-8Naphthalene, 2,3-Dimethyl-
192581-42-0Naphthalene, 2,6-Dimethyl-
193582-16-1Naphthalene, 2,7-Dimethyl-
1947440-00-8Neodymium [And Other Compounds]
1957440-02-0Nickel And Nickel Compounds
1967440-03-1Niobium [And Other Compounds]
19714797-55-8Nitrates
19898-95-3Nitrobenzene
1997727-37-9Nitrogen
20010102-43-9Nitrogen Oxide (NO)
20110102-44-0Nitrogen Oxides
20210024-97-2Nitrous Oxide
203-Organic Carbon
20495-48-7Orthocresol
205144-62-7Oxalic Acid
20625085-99-8Oxirane, 2,2'-[(1-Methylethylidene) Bis(4,1- Phenyleneoxymethylene)]Bis-, Homopolymer
20790438-79-2Oxo-Heptyl Acetate
20895-47-6O-Xylene
2097440-05-3Palladium[And Other Compounds]
210198-55-0Perylene
2118030-30-6Petroleum Ether
21268476-86-8Petroleum Gases, Liquefied, Sweetened
21385-01-8Phenanthrene - As B[A]P
214108-95-2Phenol
2159003-35-4Phenol-Formaldehyde Resin
216103-71-9Phenyl Isocyanate
2177664-38-2Phosphoric Acid
2187723-14-0Phosphorus
219147-14-8Pigment Blue 15
2207440-06-4Platinum [And Other Compounds]
22165530-85-0Poly(Difluoromethylene), Α-(Cyclohexylmethyl)-Ω- Hydro-
2229004-82-4Poly(Oxy-1,2-Ethanediyl), Α-Sulfo-Ω-(Dodecyloxy)-, Sodium Salt
22325723-16-4Poly[Oxy(Methyl-1,2-Ethanediyl)], Α-Hydro-Ω- Hydroxy-, Ether With 2-Ethyl-2-(Hydroxymethyl)-1,3- Propanediol (3:1)
22463148-62-9Polydimethylsiloxanes
2259016-45-9Polyethylene Glycol Nonylphenyl Ether
2269016-87-9Polymeric Methane Diphenyl Diisocyanate (Pmdi)
2277440-09-7Potassium  [And Other Compounds]
2287447-40-7Potassium Chloride (KCl)
229151-50-8Potassium Cyanide
2301310-58-3Potassium Hydroxide
2317757-79-1Potassium Nitrate
23212136-45-7Potassium Oxide (K2O)
23374-98-6Propane
234123-38-6Propionaldehyde
235108-65-6Propylene Glycol Monomethyl Ether Acetate
236106-42-3P-Xylene
237129-00-0Pyrene - As B[A]P
2382057-49-0Pyridine, 4-(3-Phenylpropyl)-
23971011-26-2Quaternary Ammonium Compounds, Benzyl(Hydrogenated Tallow Alkyl)Dimethyl, Chlorides, Compds. With Hectorite
24073891-99-3Rape Oil, Me Ester
241108-46-3Resorcinol
2427440-16-6Rhodium [And Other Compounds]
2438050-09-7Rosin
2447440-17-7Rubidium [And Other Compounds]
2457440-20-2Scandium [And Other Compounds]
2467782-49-2Selenium [And Other Compounds]
24714464-46-1Silica - Respirable (<10 µm Diameter), Cristabolite
24814808-60-7Silica - Respirable (<10 µm Diameter), Quartz
24916893-85-9Silicate(2-), Hexafluoro-, Disodium
2501312-76-1Silicic Acid, Potassium Salt
2511344-09-8Silicic Acid, Sodium Salt
2527440-21-330194, 12597-37- 40Silicon
2537631-86-9Silicon Dioxide
25471750-80-6Siloxanes And Silicones, Di-Me, [[[3-[(2- Aminoethyl)Amino] Propyl]Dimethoxysilyl]Oxy]- Terminated
25568554-67-6Siloxanes And Silicones, Di-Me, Polymers With Me Silsesquioxanes, Hydroxy-Terminated
2567440-22-4Silver [And Other Compounds]
2577440-23-5Sodium [And Other Compounds]
258497-19-8Sodium Carbonate
2591310-73-2Sodium Hydroxide
26012401-86-4Sodium Monoxide
2617631-99-4Sodium Nitrate
2621313-59-3Sodium Oxide (Na2O)
2631330-43-4Sodium Tetraborate
26464742-96-7Solvent Naphtha (Petroleum), Heavy Aliphatic
26564742-94-5Solvent Naphtha (Petroleum), Heavy Aromatic
26664742-89-8Solvent Naphtha (Petroleum), Light Aliph.
26764742-88-7Solvent Naphtha (Petroleum), Medium Aliph.
2688052-41-3Stoddard Solvent
2697440-24-6Strontium [And Other Compounds]
27018480-07-4Strontium Hydroxide
2711314-11-0Strontium Oxide
272100-42-5Styrene
2737704-34-9Sulfur, Elemental
274-Sulphates
2757446-09-5Sulphur Dioxide
2767664-93-9Sulphuric Acid
277-Suspended Particulate Matter (< 44 µm Diameter)
278112945-52-5Synthetic Amorphous Silica
27914807-96-6Talc - Fibrous
2807440-25-7Tantalum [And Other Compounds]
28168131-40-8Tergitol 15-S-4
2827440-28-0Thallium [And Other Compounds]
2837440-31-5Tin [And Other Compounds]
2847440-32-6Titanium [And Other Compounds]
28513463-67-7Titanium Dioxide
286108-88-3Toluene
287-Total Aldehydes (C2-C25)
288-Total Amines
289102-76-1Triacetin
29079-01-6Trichloroethylene (Tce)
291121-44-8Triethylamine
292112-27-6Triethylene Glycol
293526-73-8Trimethylbenzene, 1,2,3- (Individual Isomer Or Trimethylbenzene Mixture)
29495-63-6Trimethylbenzene, 1,2,4- (Individual Isomer Or Trimethylbenzene Mixture)
295108-67-8Trimethylbenzene, 1,3,5- (Individual Isomer Or Trimethylbenzene Mixture)
29615625-89-5Trimethylolpropane Triacrylate
297420-56-4Trimethylsilyl Fluoride
2987440-62-2Vanadium [And Other Compounds]
2991330-20-7Xylenes
3007440-65-5Yttrium [And Other Compounds]
3017440-66-6Zinc [And Other Compounds]
3027646-85-7Zinc Chloride
303557-05-1Zinc Stearate
30414940-68-2Zircon (Zr(SiO4))
3057440-67-7Zirconium [And Other Compounds]
3061314-23-4Zirconium Oxide (ZrO2)
Appendix 2-2: Priority Metals
NumberCAS NumberContaminant Name
17440-38-2Arsenic And Compounds
27440-41-7Beryllium And Compounds
37440-43-9Cadmium And Cadmium Compounds
47440-47-3Chromium And Chromium Compounds (Metallic, Divalent And Trivalent)
57440-47-3Chromium Compounds (Hexavalent)
67439-92-1Lead and Lead Compounds
77439-96-5Manganese And Manganese Compounds
87439-97-6Mercury (As Hg) – Alkyl Compounds
97439-97-6Mercury (Hg) [And Other Compounds]
107440-02-0Nickel And Nickel Compounds
117440-62-2Vanadium [And Other Compounds]
Appendix 2-3: Suspended Particulate Matter
NumberCAS NumberContaminant Name
1996-35-02-Propanamine, N,N-Dimethyl-
268540-66-92-Propenoic Acid, Polymer With Ethyl 2-Propenoate And Isooctyl 2-Propenoate
37429-90-5Aluminum [And Other Compounds]
41344-28-1Aluminum Oxide
5637-12-7Aluminum Tristearate
67440-36-0Antimony [And Other Compounds]
77440-38-2Arsenic And Compounds
87440-39-3Barium [And Other Compounds]
910361-37-2Barium Chloride (BaCl2)
101302-78-9Bentonite
115873-54-1Benzene, 1-Isocyanato-2-[(4-Isocyanatophenyl)Methyl]-
127440-41-7Beryllium And Compounds
137440-69-9Bismuth [And Other Compounds]
1414075-53-7Borate(1-), Tetrafluoro-, Potassium
151303-96-4Borax
167440-42-8Boron
177726-95-6Bromine
181328-53-6c.i. Pigment Green 7
197440-43-9Cadmium And Cadmium Compounds
207440-70-2Calcium [And Other Compounds]
2175-20-7Calcium Carbide
22471-34-1Calcium Carbonate
2310043-52-4Calcium Chloride Anhydrous
24592-01-8Calcium Cyanide (As Total Salt)
257789-75-5Calcium Fluoride (CaF2)
261305-62-0Calcium Hydroxide
271305-78-8Calcium Oxide
281592-23-0Calcium Stearate
297440-44-0Carbon
301333-86-4Carbon Black
317782-50-5Chlorine
327440-47-3Chromium And Chromium Compounds (Metallic, Divalent And Trivalent)
337440-47-3Chromium Compounds (Hexavalent)
347440-48-4Cobalt [And Other Compounds]
3565996-77-2Coke (Coal)
367440-50-8Copper [And Other Compounds]
3780-15-9Cumene Hydroperoxide
3841556-26-7Decanedioic Acid, Bis(1,2,2,6,6-Pentamethyl-4- Piperidinyl) Ester
391309-37-1Ferric Oxide
407440-55-3Gallium [And Other Compounds]
417782-42-5Graphite
4228182-81-2Hdi Polyisocyanate (Hdi-Bt & Hdi-Ic)
43822-06-0Hexamethylene Diisocyanate (Hdi) Monomer
44112926-00-8Hydrated Silica
457440-74-6Indium [And Other Compounds]
467439-89-6Iron [And Other Compounds]
4715438-31-0Iron ion, Fe+2
481317-61-9Iron Oxide (Fe3O4)
497439-91-0Lanthanum
507439-92-1Lead and Lead Compounds
517439-95-4Magnesium [And Other Compounds] (excluding Magnesium Carbonate, Magnesium Chloride, Magnesium Oxide, and Magnesium Stearate)
52546-93-0Magnesium Carbonate
537786-30-3Magnesium Chloride
541309-48-4Magnesium Oxide
55557-04-0Magnesium Stearate
567439-96-5Manganese And Manganese Compounds
577439-97-6Mercury (As Hg) – Alkyl Compounds
587439-97-6Mercury (Hg) [And Other Compounds]
5912001-26-2Mica
607439-98-7Molybdenum [And Other Compounds]
611302-93-8Mullite (Al6O5(SiO4)2)
621760-24-3N-(3-Trimethoxysilylpropyl)-Ethylenediamine
6368527-24-2Naphtha (Petroleum), Light Steam-Cracked Arom., C5-12 Cycloalkadiene Fraction, Polymers
647440-00-8Neodymium [And Other Compounds]
657440-02-0Nickel And Nickel Compounds
667440-03-1Niobium [And Other Compounds]
6714797-55-8Nitrates
68Not ApplicableOrganic Carbon
6925085-99-8Oxirane, 2,2'-[(1-Methylethylidene) Bis(4,1- Phenyleneoxymethylene)]Bis-, Homopolymer
707440-05-3Palladium [And Other Compounds]
719003-35-4Phenol-Formaldehyde Resin
727723-14-0Phosphorus
73147-14-8Pigment Blue 15
747440-06-4Platinum [And Other Compounds]
7565530-85-0Poly(Difluoromethylene), Α-(Cyclohexylmethyl)-Ω-Hydro-
7663148-62-9Polydimethylsiloxanes
777440-09-7Potassium  [And Other Compounds]
787447-40-7Potassium Chloride (KCl)
79151-50-8Potassium Cyanide
801310-58-3Potassium Hydroxide
817757-79-1Potassium Nitrate
8212136-45-7Potassium Oxide (K2O)
8371011-26-2Quaternary Ammonium Compounds, Benzyl(Hydrogenated Tallow Alkyl)Dimethyl, Chlorides, Compds. With Hectorite
84108-46-3Resorcinol
857440-16-6Rhodium [And Other Compounds]
868050-09-7Rosin
877440-17-7Rubidium [And Other Compounds]
887440-20-2Scandium [And Other Compounds]
897782-49-2Selenium [And Other Compounds]
9014464-46-1Silica - Respirable (<10 µm Diameter), Cristabolite
9114808-60-7Silica - Respirable (<10 µm Diameter), Quartz
9216893-85-9Silicate(2-), Hexafluoro-, Disodium
931312-76-1Silicic Acid, Potassium Salt
941344-09-8Silicic Acid, Sodium Salt
957440-21-330194, 12597-37- 40Silicon
967631-86-9Silicon Dioxide
977440-22-4Silver [And Other Compounds]
987440-23-5Sodium [And Other Compounds]
99497-19-8Sodium Carbonate
1001310-73-2Sodium Hydroxide
10112401-86-4Sodium Monoxide
1027631-99-4Sodium Nitrate
1031313-59-3Sodium Oxide (Na2O)
1041330-43-4Sodium Tetraborate
1057440-24-6Strontium [And Other Compounds]
10618480-07-4Strontium Hydroxide
1071314-11-0Strontium Oxide
1087704-34-9Sulfur, Elemental
109Not ApplicableSulphates
110Not ApplicableSuspended Particulate Matter (< 44 µm Diameter)
111112945-52-5Synthetic Amorphous Silica
11214807-96-6Talc - Fibrous
1137440-25-7Tantalum [And Other Compounds]
1147440-28-0Thallium [And Other Compounds]
1157440-31-5Tin [And Other Compounds]
1167440-32-6Titanium [And Other Compounds]
11713463-67-7Titanium Dioxide
1187440-62-2Vanadium [And Other Compounds]
1197440-65-5Yttrium [And Other Compounds]
1207440-66-6Zinc [And Other Compounds]
1217646-85-7Zinc Chloride
122557-05-1Zinc Stearate
12314940-68-2Zircon (Zr(SiO4))
1247440-67-7Zirconium [And Other Compounds]
1251314-23-4Zirconium Oxide (ZrO2)
Appendix 2-4: Volatile Organic Compounds
NumberCAS NumberContaminant Name
195-93-21,2,4,5-Tetramethylbenzene
233329-35-01,3-Propanediamine, N,N-Bis[3- (Dimethylamino)Propyl]-N',N'-Dimethyl-
3616-47-71-Methylimidazole
490-12-01-Methylnaphthalene
51120-36-11-Tetradecene
690-72-22,4,6-Tris(Dimethylaminomethyl)Phenol
791-57-62-Methylnaphthalene
8617-94-72-Phenylisopropanol
9110-26-92-Propenamide, N,N'-Methylenebis-
10208-96-8Acenaphthylene - As B[A]P
1175-07-0Acetaldehyde
1264-19-7Acetic Acid
1367-64-1Acetone
1498-86-2Acetophenone
15260-94-6Acridine
16107-02-8Acrolein
1779-10-7Acrylic Acid
1868551-13-3Alcohols, C12-15, Ethoxylated Propoxylated
197664-41-7Ammonia
2062-53-3Aniline
21120-12-7Anthracene - As B[A]P
22191-26-4Anthranthrene - As B[A]P
2370693-06-0Aromatic Hydrocarbons, C9-11
2464742-95-6Aromatic Naphtha, Type I
2571-43-2Benzene
2626447-40-5Benzene, 1,1'-Methylenebis(Isocyanato-
27527-53-7Benzene, 1,2,3,5-Tetramethyl-
28141-93-5Benzene, 1,3-Diethyl-
29105-05-5Benzene, 1,4-Diethyl-
30104-15-4Benzenesulfonic Acid, 4-Methyl-
3125321-41-9Benzenesulfonic Acid, Dimethyl-
3256-55-3Benzo(A)Anthracene - As B[A]P
33203-33-8Benzo(A)Fluoranthene - As B[A]P
3450-32-8Benzo(A)Pyrene
35205-99-2, 207-08-9Benzo(B)+(K)Fluoranthene – As B[A]P
36205-99-2Benzo(B)Fluoranthene – As B[A]P
37192-97-2Benzo(E)Pyrene - As B[A]P
38191-24-2Benzo(G,H,I)Perylene - As B[A]P
39207-08-9Benzo(K)Fluoranthene – As B[A]P
40106-97-8Butane
41123-86-4Butyl Acetate, N-
4286-74-8Carbazole
43218-01-9Chrysene - As B[A]P
441319-77-3Cresols
4553-70-3Dibenz(A,H)Anthracene – As B[A]P
4653-70-3, 215-58-7Dibenzo(A,H)+(A,C) Anthracene  - As B[A]P
47132-64-9Dibenzofuran
4884-74-2Dibutyl Phthalate (Dbp, Di-N-Butyl Phthalate)
4925340-17-4Diethylbenzene
50111-46-6Diethylene Glycol
51112-34-5Diethylene Glycol Monobutyl Ether
5284-69-5Diisobutyl Phthalate
5328553-12-0Diisononyl Phthalate
541119-40-0Dimethyl Glutarate
55131-11-3Dimethyl Phthalate (Dmp)
56106-65-0Dimethyl Succinate
57See Schedule 8 in O.Reg. 419/05Dioxins, Furans And Dioxin-Like Pcbs
5864742-47-8Distillates (Petroleum), Hydrotreated Light
5964741-44-2Distillates (Petroleum), Straight-Run Middle
6064-17-5Ethanol (Ethyl Alcohol)
61141-78-6Ethyl Acetate
62100-41-4Ethyl Benzene
63763-69-9Ethyl-3-Ethoxy Propionate
6474-85-1Ethylene
65111-76-2Ethylene Glycol Butyl Ether (Butyl Cellosolve)
66111-55-7Ethylene Glycol Diacetate
67122-99-6Ethylene Glycol Monophenyl Ether
68206-44-0Fluoranthene - As B[A]P
6950-00-0Formaldehyde
7064-18-6Formic Acid
7198-00-0Furfuryl Alcohol
7296-48-0Gamma-Butyrolactone
73142-82-5Heptane, N-
74118-74-1Hexachlorobenzene
75110-54-3Hexane, N- (N-Hexane And Hexane Isomers Only)
76110-54-3Hexane, N- (Part Of A Mixture)
77627-93-0Hexanedioic Acid, Dimethyl Ester
7874-90-8Hydrogen Cyanide
797783-06-4Hydrogen Sulphide
80496-11-7Indane
81193-39-5Indeno(1,2,3-Cd)Pyrene - As B[A]P
82110-19-0Isobutyl Acetate
834098-71-9Isophorone Diisocyanate
8467-63-0Isopropanol (Isopropyl Alcohol)
8598-82-8Isopropyl Benzene
868008-20-6Kerosine (Petroleum)
8764742-81-0Kerosine (Petroleum), Hydrodesulfurized
888032-32-4Ligroine
8968476-85-7Liquid Petroleum Gas
9074-82-8Methane
91101-68-8Methane Diphenyl Diisocyanate (Mdi Monomer)
9267-56-1Methanol (Methyl Alcohol)
9370657-70-4Methoxy-1-Propyl Acetate, 2-
9478-93-3Methyl Ethyl Ketone (2-Butanone)
951338-23-4Methyl Ethyl Ketone Peroxide
96107-31-3Methyl Formate
97108-10-1Methyl Isobutyl Ketone
98107-87-9Methyl Propyl Ketone
99872-50-4Methyl-2-Pyrrolidone, N-
1005124-30-1Methylene Bis(4-Cyclohexylisocyanate)
101101-77-9Methylene Dianiline
102See definition in O.Reg. 419/05Mineral Spirits
103108-38-3M-Xylene
10464741-65-7Naphtha (Petroleum), Heavy Alkylate
10564742-82-1Naphtha (Petroleum), Hydrodesulfurized Heavy
10664742-48-9Naphtha (Petroleum), Hydrotreated Heavy
10764742-49-0Naphtha (Petroleum), Hydrotreated Light
10891-20-3Naphthalene
109575-41-7Naphthalene, 1,3-Dimethyl-
110571-58-4Naphthalene, 1,4-Dimethyl-
1112245-38-7Naphthalene, 1,6,7-Trimethyl-
112569-41-5Naphthalene, 1,8-Dimethyl-
113581-40-8Naphthalene, 2,3-Dimethyl-
114581-42-0Naphthalene, 2,6-Dimethyl-
115582-16-1Naphthalene, 2,7-Dimethyl-
11698-95-3Nitrobenzene
11795-48-7Orthocresol
11890438-79-2Oxo-Heptyl Acetate
11995-47-6O-Xylene
120198-55-0Perylene
1218030-30-6Petroleum Ether
12268476-86-8Petroleum Gases, Liquefied, Sweetened
12385-01-8Phenanthrene - As B[A]P
124108-95-2Phenol
125103-71-9Phenyl Isocyanate
12625723-16-4Poly[Oxy(Methyl-1,2-Ethanediyl)], Α-Hydro-Ω- Hydroxy-, Ether With 2-Ethyl-2-(Hydroxymethyl)-1,3- Propanediol (3:1)
1279016-45-9Polyethylene Glycol Nonylphenyl Ether
1289016-87-9Polymeric Methane Diphenyl Diisocyanate (Pmdi)
12974-98-6Propane
130123-38-6Propionaldehyde
131108-65-6Propylene Glycol Monomethyl Ether Acetate
132106-42-3P-Xylene
133129-00-0Pyrene - As B[A]P
1342057-49-0Pyridine, 4-(3-Phenylpropyl)-
13571750-80-6Siloxanes And Silicones, Di-Me, [[[3-[(2- Aminoethyl)Amino] Propyl]Dimethoxysilyl]Oxy]- Terminated
13668554-67-6Siloxanes And Silicones, Di-Me, Polymers With Me Silsesquioxanes, Hydroxy-Terminated
13764742-96-7Solvent Naphtha (Petroleum), Heavy Aliphatic
13864742-94-5Solvent Naphtha (Petroleum), Heavy Aromatic
13964742-89-8Solvent Naphtha (Petroleum), Light Aliph.
14064742-88-7Solvent Naphtha (Petroleum), Medium Aliph.
1418052-41-3Stoddard Solvent
142100-42-5Styrene
14368131-40-8Tergitol 15-S-4
144108-88-3Toluene
145Not ApplicableTotal Aldehydes (C2-C25)
146Not ApplicableTotal Amines
147102-76-1Triacetin
14879-01-6Trichloroethylene (Tce)
149121-44-8Triethylamine
150112-27-6Triethylene Glycol
151526-73-8Trimethylbenzene, 1,2,3- (Individual Isomer Or Trimethylbenzene Mixture)
15295-63-6Trimethylbenzene, 1,2,4- (Individual Isomer Or Trimethylbenzene Mixture)
153108-67-8Trimethylbenzene, 1,3,5- (Individual Isomer Or Trimethylbenzene Mixture)
15415625-89-5Trimethylolpropane Triacrylate
155420-56-4Trimethylsilyl Fluoride
1561330-20-7Xylenes
Appendix 2-5: Hydrogen Chloride and Fluorides (as HF)
NumberCAS NumberContaminant Name
17664-39-3Fluorides (As HF) – Gaseous (Growing Season), Total (Growing Season), Total (Non-Growing Season)
27647-01-0Hydrogen Chloride
Appendix 2-6: Amines
NumberCAS NumberContaminant Name
1Not ApplicableTotal Amines
Appendix 2-7: Sulphur Dioxide
NumberCAS NumberContaminant Name
17446-09-5Sulphur Dioxide
Appendix 2-8: Lead and Lead Compounds
NumberCAS NumberContaminant Name
17439-92-1Lead and Lead Compounds
Record of Publications for Foundries - Industry Standard
TrackingDatePublishing Minister
Version 2.0
Foundries - Industry Standard
Created March 8, 2016Murray
Version 1.0
Foundries - Industry Standard
Created December 4, 2009Gerretsen